Numerical modeling of the churning power losses in planetary gearboxes: An innovative partitioning-based meshing methodology for the application of a computational effort reduction strategy to complex gearbox configurations.

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Title: Numerical modeling of the churning power losses in planetary gearboxes: An innovative partitioning-based meshing methodology for the application of a computational effort reduction strategy to complex gearbox configurations.
Authors: Concli, Franco1 franco.concli@unibz.it, Gorla, Carlo2
Source: Lubrication Science. Nov2017, Vol. 29 Issue 7, p455-474. 20p.
Subjects: Gearboxes, Automation, Fluid dynamics, Computer science, Cavitation
Abstract: Thanks to the recent developments in the computer science, simulations are becoming an increasingly widespread approach that can help the designers in the development of new products. In the specific field of gearboxes, simulations are used mainly for structural evaluations. However, while for the structural design beside the simulations, many analytical methods and international standard are available; for the prediction of the power losses and the efficiency of gears, neither accurate analytical methods nor automated simulation tools are available. The authors work on this topic since years and have developed new methodologies based on computational fluid dynamics. With respect to general purpose commercial software, these techniques allow a significant reduction of the computational effort and have the capability to take into account particular physical phenomena that occurs in gears, such as cavitation, and for which no information are available in literature. The purpose of this paper is to introduce a new automated mesh-partitioning strategy implemented to extend the applicability of the previously developed computational effort reduction method to complex gearboxes getting over the geometrical limitations adopted in the past. To show the capabilities of this new strategy, we simulated a planetary gearbox that represents at the same time one of the most complicated kinematic arrangements of gears and the configuration for which the numerical fluid dynamics simulation can give the major contribution both with planar simplified models as well as with complete 3D models. [ABSTRACT FROM AUTHOR]
Copyright of Lubrication Science is the property of Wiley-Blackwell and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Data: Numerical modeling of the churning power losses in planetary gearboxes: An innovative partitioning-based meshing methodology for the application of a computational effort reduction strategy to complex gearbox configurations.
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  Data: <searchLink fieldCode="AR" term="%22Concli%2C+Franco%22">Concli, Franco</searchLink><relatesTo>1</relatesTo><i> franco.concli@unibz.it</i><br /><searchLink fieldCode="AR" term="%22Gorla%2C+Carlo%22">Gorla, Carlo</searchLink><relatesTo>2</relatesTo>
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  Data: <searchLink fieldCode="JN" term="%22Lubrication+Science%22">Lubrication Science</searchLink>. Nov2017, Vol. 29 Issue 7, p455-474. 20p.
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  Data: <searchLink fieldCode="DE" term="%22Gearboxes%22">Gearboxes</searchLink><br /><searchLink fieldCode="DE" term="%22Automation%22">Automation</searchLink><br /><searchLink fieldCode="DE" term="%22Fluid+dynamics%22">Fluid dynamics</searchLink><br /><searchLink fieldCode="DE" term="%22Computer+science%22">Computer science</searchLink><br /><searchLink fieldCode="DE" term="%22Cavitation%22">Cavitation</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: Thanks to the recent developments in the computer science, simulations are becoming an increasingly widespread approach that can help the designers in the development of new products. In the specific field of gearboxes, simulations are used mainly for structural evaluations. However, while for the structural design beside the simulations, many analytical methods and international standard are available; for the prediction of the power losses and the efficiency of gears, neither accurate analytical methods nor automated simulation tools are available. The authors work on this topic since years and have developed new methodologies based on computational fluid dynamics. With respect to general purpose commercial software, these techniques allow a significant reduction of the computational effort and have the capability to take into account particular physical phenomena that occurs in gears, such as cavitation, and for which no information are available in literature. The purpose of this paper is to introduce a new automated mesh-partitioning strategy implemented to extend the applicability of the previously developed computational effort reduction method to complex gearboxes getting over the geometrical limitations adopted in the past. To show the capabilities of this new strategy, we simulated a planetary gearbox that represents at the same time one of the most complicated kinematic arrangements of gears and the configuration for which the numerical fluid dynamics simulation can give the major contribution both with planar simplified models as well as with complete 3D models. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Lubrication Science is the property of Wiley-Blackwell and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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        Value: 10.1002/ls.1380
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      – Code: eng
        Text: English
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        PageCount: 20
        StartPage: 455
    Subjects:
      – SubjectFull: Gearboxes
        Type: general
      – SubjectFull: Automation
        Type: general
      – SubjectFull: Fluid dynamics
        Type: general
      – SubjectFull: Computer science
        Type: general
      – SubjectFull: Cavitation
        Type: general
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      – TitleFull: Numerical modeling of the churning power losses in planetary gearboxes: An innovative partitioning-based meshing methodology for the application of a computational effort reduction strategy to complex gearbox configurations.
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              M: 11
              Text: Nov2017
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              Y: 2017
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