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Cutting force validation and volumetric errors compensation of thin workpieces with sensory tool holder.

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Title: Cutting force validation and volumetric errors compensation of thin workpieces with sensory tool holder.
Authors: Chen, Yu-Wen1 (AUTHOR), Huang, Yao-Fu1 (AUTHOR), Wu, Kuo-Tsai1 (AUTHOR), Hwang, Sheng-Jye1 (AUTHOR) jimppl@mail.ncku.edu.tw, Lee, Huei-Huang2 (AUTHOR)
Source: International Journal of Advanced Manufacturing Technology. May2020, Vol. 108 Issue 1/2, p299-312. 14p. 9 Color Photographs, 6 Diagrams, 5 Charts, 6 Graphs.
Subjects: Cutting force, CAD/CAM systems software, Workpieces, CAD/CAM systems, Milling-machines, Wages, Coordinate transformations
Abstract: The purpose of this study is to improve the machining precision and processing efficiency in the milling process of thin workpieces. A static analysis is conducted in commercial software ANSYS with the predicted cutting force exerted on the feature points. In this study, the cutting forces are measured by a sensory tool holder and the data coordinate transformation between the tool and workpiece has been established. Modified tool paths for compensation volumetric errors were built according to the deformation data as a CL (cutter location) file. Moreover, three program interfaces are developed based on MATLAB for calculating the cutting constants, predicting cutting forces, and generating the compensated tool path, respectively. A thin workpiece machining example was made for demonstration and verification, including a tool path simulation in NX CAM (computer-aided manufacturing) software and practical machining on a CNC milling machine. The result shows that the presented method successfully improved machining precision and processing efficiency. [ABSTRACT FROM AUTHOR]
Copyright of International Journal of Advanced Manufacturing Technology is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Data: Cutting force validation and volumetric errors compensation of thin workpieces with sensory tool holder.
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  Data: <searchLink fieldCode="AR" term="%22Chen%2C+Yu-Wen%22">Chen, Yu-Wen</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Huang%2C+Yao-Fu%22">Huang, Yao-Fu</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Wu%2C+Kuo-Tsai%22">Wu, Kuo-Tsai</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Hwang%2C+Sheng-Jye%22">Hwang, Sheng-Jye</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> jimppl@mail.ncku.edu.tw</i><br /><searchLink fieldCode="AR" term="%22Lee%2C+Huei-Huang%22">Lee, Huei-Huang</searchLink><relatesTo>2</relatesTo> (AUTHOR)
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  Data: <searchLink fieldCode="JN" term="%22International+Journal+of+Advanced+Manufacturing+Technology%22">International Journal of Advanced Manufacturing Technology</searchLink>. May2020, Vol. 108 Issue 1/2, p299-312. 14p. 9 Color Photographs, 6 Diagrams, 5 Charts, 6 Graphs.
– Name: Subject
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  Data: <searchLink fieldCode="DE" term="%22Cutting+force%22">Cutting force</searchLink><br /><searchLink fieldCode="DE" term="%22CAD%2FCAM+systems+software%22">CAD/CAM systems software</searchLink><br /><searchLink fieldCode="DE" term="%22Workpieces%22">Workpieces</searchLink><br /><searchLink fieldCode="DE" term="%22CAD%2FCAM+systems%22">CAD/CAM systems</searchLink><br /><searchLink fieldCode="DE" term="%22Milling-machines%22">Milling-machines</searchLink><br /><searchLink fieldCode="DE" term="%22Wages%22">Wages</searchLink><br /><searchLink fieldCode="DE" term="%22Coordinate+transformations%22">Coordinate transformations</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: The purpose of this study is to improve the machining precision and processing efficiency in the milling process of thin workpieces. A static analysis is conducted in commercial software ANSYS with the predicted cutting force exerted on the feature points. In this study, the cutting forces are measured by a sensory tool holder and the data coordinate transformation between the tool and workpiece has been established. Modified tool paths for compensation volumetric errors were built according to the deformation data as a CL (cutter location) file. Moreover, three program interfaces are developed based on MATLAB for calculating the cutting constants, predicting cutting forces, and generating the compensated tool path, respectively. A thin workpiece machining example was made for demonstration and verification, including a tool path simulation in NX CAM (computer-aided manufacturing) software and practical machining on a CNC milling machine. The result shows that the presented method successfully improved machining precision and processing efficiency. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of International Journal of Advanced Manufacturing Technology is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
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      – Type: doi
        Value: 10.1007/s00170-020-05375-x
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      – Code: eng
        Text: English
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        PageCount: 14
        StartPage: 299
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      – SubjectFull: Cutting force
        Type: general
      – SubjectFull: CAD/CAM systems software
        Type: general
      – SubjectFull: Workpieces
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      – SubjectFull: CAD/CAM systems
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      – SubjectFull: Milling-machines
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      – SubjectFull: Wages
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      – SubjectFull: Coordinate transformations
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    Titles:
      – TitleFull: Cutting force validation and volumetric errors compensation of thin workpieces with sensory tool holder.
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            NameFull: Chen, Yu-Wen
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            NameFull: Huang, Yao-Fu
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            NameFull: Wu, Kuo-Tsai
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            NameFull: Hwang, Sheng-Jye
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            NameFull: Lee, Huei-Huang
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            – D: 01
              M: 05
              Text: May2020
              Type: published
              Y: 2020
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