Assessment of different ductile damage models of AA5754 for cold forming.

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Title: Assessment of different ductile damage models of AA5754 for cold forming.
Authors: Mohamed, Mohamed1,2 (AUTHOR) m.mohamed@impression-technologies.com, Amer, Mohamed1 (AUTHOR), Shazly, Mostafa3 (AUTHOR), Masters, Iain4 (AUTHOR)
Source: International Journal of Advanced Manufacturing Technology. May2021, Vol. 114 Issue 3/4, p1219-1231. 13p. 3 Color Photographs, 1 Diagram, 3 Charts, 15 Graphs.
Subjects: Damage models, Sheet metal work, Aluminum sheets, Sheet metal, Metal fractures, Metalwork
Abstract: Aluminum alloys are characterized by low formability limits under cold forming conditions. The accurate prediction of deformation and failure in sheet metal forming allows for the optimization of forming process parameters and reduces tooling modifications and materials costs. Several models for ductile damage have been developed in the past decades to quantify and predict forming and damage response of sheet metal under complex-forming conditions. However, there is a need to identify a robust model which can provide realistic predictions for the behavior of aluminum sheet metal under the cold forming condition and different loading conditions. This work aims to investigate the prediction capabilities of different damage models for AA-5754 during the cold forming process. The experimental tensile and forming limit diagram (FLD) data of AA-5754 sheet metal used for the damage models' calibration were obtained from literature. In this article, four damage models available in two broadly used the FE software; namely, LS-DYNA and PAM-STAMP were investigated. The models utilized from LS-DYNA material library were MAT_JOHNSON_COOK, MAT_GURSON, and MAT_GISSMO; while from the PAM-STAMP software, the novel CDM model was used. The cross-die formability tests for AA-5754 sheets were performed to validate these damage models. The predictions of the novel CDM model were found to give a good agreement with the experimental results obtained from the formability tests. [ABSTRACT FROM AUTHOR]
Copyright of International Journal of Advanced Manufacturing Technology is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Data: Assessment of different ductile damage models of AA5754 for cold forming.
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  Data: <searchLink fieldCode="AR" term="%22Mohamed%2C+Mohamed%22">Mohamed, Mohamed</searchLink><relatesTo>1,2</relatesTo> (AUTHOR)<i> m.mohamed@impression-technologies.com</i><br /><searchLink fieldCode="AR" term="%22Amer%2C+Mohamed%22">Amer, Mohamed</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Shazly%2C+Mostafa%22">Shazly, Mostafa</searchLink><relatesTo>3</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Masters%2C+Iain%22">Masters, Iain</searchLink><relatesTo>4</relatesTo> (AUTHOR)
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  Data: <searchLink fieldCode="JN" term="%22International+Journal+of+Advanced+Manufacturing+Technology%22">International Journal of Advanced Manufacturing Technology</searchLink>. May2021, Vol. 114 Issue 3/4, p1219-1231. 13p. 3 Color Photographs, 1 Diagram, 3 Charts, 15 Graphs.
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  Data: <searchLink fieldCode="DE" term="%22Damage+models%22">Damage models</searchLink><br /><searchLink fieldCode="DE" term="%22Sheet+metal+work%22">Sheet metal work</searchLink><br /><searchLink fieldCode="DE" term="%22Aluminum+sheets%22">Aluminum sheets</searchLink><br /><searchLink fieldCode="DE" term="%22Sheet+metal%22">Sheet metal</searchLink><br /><searchLink fieldCode="DE" term="%22Metal+fractures%22">Metal fractures</searchLink><br /><searchLink fieldCode="DE" term="%22Metalwork%22">Metalwork</searchLink>
– Name: Abstract
  Label: Abstract
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  Data: Aluminum alloys are characterized by low formability limits under cold forming conditions. The accurate prediction of deformation and failure in sheet metal forming allows for the optimization of forming process parameters and reduces tooling modifications and materials costs. Several models for ductile damage have been developed in the past decades to quantify and predict forming and damage response of sheet metal under complex-forming conditions. However, there is a need to identify a robust model which can provide realistic predictions for the behavior of aluminum sheet metal under the cold forming condition and different loading conditions. This work aims to investigate the prediction capabilities of different damage models for AA-5754 during the cold forming process. The experimental tensile and forming limit diagram (FLD) data of AA-5754 sheet metal used for the damage models' calibration were obtained from literature. In this article, four damage models available in two broadly used the FE software; namely, LS-DYNA and PAM-STAMP were investigated. The models utilized from LS-DYNA material library were MAT_JOHNSON_COOK, MAT_GURSON, and MAT_GISSMO; while from the PAM-STAMP software, the novel CDM model was used. The cross-die formability tests for AA-5754 sheets were performed to validate these damage models. The predictions of the novel CDM model were found to give a good agreement with the experimental results obtained from the formability tests. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of International Journal of Advanced Manufacturing Technology is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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        Value: 10.1007/s00170-021-06836-7
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        Text: English
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        Type: general
      – SubjectFull: Sheet metal work
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      – SubjectFull: Aluminum sheets
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      – SubjectFull: Sheet metal
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      – SubjectFull: Metal fractures
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              Text: May2021
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              Y: 2021
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