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Tension management in cable transmission systems for remote manipulators.

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Title: Tension management in cable transmission systems for remote manipulators.
Authors: Awtar, Shorya1 (AUTHOR) awtar@umich.edu, Kim, Adam1 (AUTHOR), Thombre, Ashwin1 (AUTHOR)
Source: Precision Engineering. Nov2021, Vol. 72, p878-890. 13p.
Subjects: Cable structures, Minimally invasive procedures, Cables, Range of motion of joints
Abstract: This paper presents the design of a novel kinematic tensioning system to remedy the situation where the input-output relation in the cable transmission for a remotely operated multi-link end-effector is compromised due to the onset of slack. The actuation of multi-link end-effectors in remote manipulators via cable transmission exhibits loss of tension and slack generation on the non-driving side of the cable transmission. This paper outlines an analytical formulation of the kinematic component of slack resulting from the geometry of the end-effector links that are serially connected. If left unaddressed, cable slack adversely impacts transmission stiffness and produces backlash at the end-effector wherein for a fixed input, the output can move freely over a range of motion (i.e. dead-band). In case of articulating instruments for minimally invasive surgery, this limits the ability to position and orient the end-effector precisely, the ability to effectively transmit forces via the end-effectors to the surrounding tissues, and the tactile feedback to the user operating the instrument. To overcome these limitations, this paper presents a simple solution that effectively mitigates slack on the non-driving side of a cable transmission between a driving pulley and a multi-link end-effector with minimal cost or complexity. The proposed design uses a driving pulley modified with tensioner extensions to alter the transmission path, which provides a kinematic or geometric solution in contrast to the various spring based solutions that have several drawbacks. Based on a derivation of slack in the system, a design optimization is performed to generate the key dimensions of the tensioning system that minimizes slack without causing over-constraint. An experimental setup is designed and fabricated to validate the slack predictions in the cable transmission system for a multi-link end-effector, without and with the proposed tensioner. The experimental measurements demonstrate the efficacy of the proposed solution. • Novel Means to Remove Slack and Manage Tension in Cable Transmission. • Purely Mechanical, Low cost solution, without the need for springs, or actuators, or other components. • Theoretical Model. • Experimental Validation. [ABSTRACT FROM AUTHOR]
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Database: Engineering Source
Description
Abstract:This paper presents the design of a novel kinematic tensioning system to remedy the situation where the input-output relation in the cable transmission for a remotely operated multi-link end-effector is compromised due to the onset of slack. The actuation of multi-link end-effectors in remote manipulators via cable transmission exhibits loss of tension and slack generation on the non-driving side of the cable transmission. This paper outlines an analytical formulation of the kinematic component of slack resulting from the geometry of the end-effector links that are serially connected. If left unaddressed, cable slack adversely impacts transmission stiffness and produces backlash at the end-effector wherein for a fixed input, the output can move freely over a range of motion (i.e. dead-band). In case of articulating instruments for minimally invasive surgery, this limits the ability to position and orient the end-effector precisely, the ability to effectively transmit forces via the end-effectors to the surrounding tissues, and the tactile feedback to the user operating the instrument. To overcome these limitations, this paper presents a simple solution that effectively mitigates slack on the non-driving side of a cable transmission between a driving pulley and a multi-link end-effector with minimal cost or complexity. The proposed design uses a driving pulley modified with tensioner extensions to alter the transmission path, which provides a kinematic or geometric solution in contrast to the various spring based solutions that have several drawbacks. Based on a derivation of slack in the system, a design optimization is performed to generate the key dimensions of the tensioning system that minimizes slack without causing over-constraint. An experimental setup is designed and fabricated to validate the slack predictions in the cable transmission system for a multi-link end-effector, without and with the proposed tensioner. The experimental measurements demonstrate the efficacy of the proposed solution. • Novel Means to Remove Slack and Manage Tension in Cable Transmission. • Purely Mechanical, Low cost solution, without the need for springs, or actuators, or other components. • Theoretical Model. • Experimental Validation. [ABSTRACT FROM AUTHOR]
ISSN:01416359
DOI:10.1016/j.precisioneng.2021.04.010