Study on the Overmolding Process of Carbon-Fiber-Reinforced Poly (Aryl Ether Ketone) (PAEK)/Poly (Ether Ether Ketone) (PEEK) Thermoplastic Composites.

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Title: Study on the Overmolding Process of Carbon-Fiber-Reinforced Poly (Aryl Ether Ketone) (PAEK)/Poly (Ether Ether Ketone) (PEEK) Thermoplastic Composites.
Authors: Zhao, Ziyue1 (AUTHOR), Zhang, Jindong1 (AUTHOR), Bi, Ran1 (AUTHOR), Chen, Chunhai1 (AUTHOR), Yao, Jianan1 (AUTHOR) yjn@dhu.edu.cn, Liu, Gang1 (AUTHOR) yjn@dhu.edu.cn
Source: Materials (1996-1944). Jun2023, Vol. 16 Issue 12, p4456. 17p.
Subjects: Polyethers, Thermoplastic composites, Ketones, Interfacial bonding, Shear strength, Ethers
Abstract: This paper used poly (aryl ether ketone) (PAEK) resin with a low melting temperature to prepare laminate via the compression-molding process for continuous-carbon-fiber-reinforced composites (CCF-PAEK). Then, poly (ether ether ketone) (PEEK), or a short-carbon-fiber-reinforced poly (ether ether ketone) (SCF-PEEK) with a high melting temperature, was injected to prepare the overmolding composites. The shear strength of short beams was used to characterize the interface bonding strength of composites. The results showed that the interface properties of the composite were affected by the interface temperature, which was adjusted by mold temperature. PAEK and PEEK formed a better interfacial bonding at higher interface temperatures. The shear strength of the SCF-PEEK/CCF-PAEK short beam was 77 MPa when the mold temperature was 220 °C and 85 MPa when the mold temperature was raised to 260 °C. The melting temperature did not significantly affect the shear strength of SCF-PEEK/CCF-PAEK short beams. For the melting temperature increasing from 380 °C to 420 °C, the shear strength of the SCF-PEEK/CCF-PAEK short beam ranged from 83 MPa to 87 MPa. The microstructure and failure morphology of the composite was observed using an optical microscope. A molecular dynamics model was established to simulate the adhesion of PAEK and PEEK at different mold temperatures. The interfacial bonding energy and diffusion coefficient agreed with the experimental results. [ABSTRACT FROM AUTHOR]
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Items – Name: Title
  Label: Title
  Group: Ti
  Data: Study on the Overmolding Process of Carbon-Fiber-Reinforced Poly (Aryl Ether Ketone) (PAEK)/Poly (Ether Ether Ketone) (PEEK) Thermoplastic Composites.
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  Data: <searchLink fieldCode="AR" term="%22Zhao%2C+Ziyue%22">Zhao, Ziyue</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Zhang%2C+Jindong%22">Zhang, Jindong</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Bi%2C+Ran%22">Bi, Ran</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Chen%2C+Chunhai%22">Chen, Chunhai</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Yao%2C+Jianan%22">Yao, Jianan</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> yjn@dhu.edu.cn</i><br /><searchLink fieldCode="AR" term="%22Liu%2C+Gang%22">Liu, Gang</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> yjn@dhu.edu.cn</i>
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  Data: <searchLink fieldCode="JN" term="%22Materials+%281996-1944%29%22">Materials (1996-1944)</searchLink>. Jun2023, Vol. 16 Issue 12, p4456. 17p.
– Name: Subject
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  Data: <searchLink fieldCode="DE" term="%22Polyethers%22">Polyethers</searchLink><br /><searchLink fieldCode="DE" term="%22Thermoplastic+composites%22">Thermoplastic composites</searchLink><br /><searchLink fieldCode="DE" term="%22Ketones%22">Ketones</searchLink><br /><searchLink fieldCode="DE" term="%22Interfacial+bonding%22">Interfacial bonding</searchLink><br /><searchLink fieldCode="DE" term="%22Shear+strength%22">Shear strength</searchLink><br /><searchLink fieldCode="DE" term="%22Ethers%22">Ethers</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: This paper used poly (aryl ether ketone) (PAEK) resin with a low melting temperature to prepare laminate via the compression-molding process for continuous-carbon-fiber-reinforced composites (CCF-PAEK). Then, poly (ether ether ketone) (PEEK), or a short-carbon-fiber-reinforced poly (ether ether ketone) (SCF-PEEK) with a high melting temperature, was injected to prepare the overmolding composites. The shear strength of short beams was used to characterize the interface bonding strength of composites. The results showed that the interface properties of the composite were affected by the interface temperature, which was adjusted by mold temperature. PAEK and PEEK formed a better interfacial bonding at higher interface temperatures. The shear strength of the SCF-PEEK/CCF-PAEK short beam was 77 MPa when the mold temperature was 220 °C and 85 MPa when the mold temperature was raised to 260 °C. The melting temperature did not significantly affect the shear strength of SCF-PEEK/CCF-PAEK short beams. For the melting temperature increasing from 380 °C to 420 °C, the shear strength of the SCF-PEEK/CCF-PAEK short beam ranged from 83 MPa to 87 MPa. The microstructure and failure morphology of the composite was observed using an optical microscope. A molecular dynamics model was established to simulate the adhesion of PAEK and PEEK at different mold temperatures. The interfacial bonding energy and diffusion coefficient agreed with the experimental results. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Materials (1996-1944) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
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      – Type: doi
        Value: 10.3390/ma16124456
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      – Code: eng
        Text: English
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        PageCount: 17
        StartPage: 4456
    Subjects:
      – SubjectFull: Polyethers
        Type: general
      – SubjectFull: Thermoplastic composites
        Type: general
      – SubjectFull: Ketones
        Type: general
      – SubjectFull: Interfacial bonding
        Type: general
      – SubjectFull: Shear strength
        Type: general
      – SubjectFull: Ethers
        Type: general
    Titles:
      – TitleFull: Study on the Overmolding Process of Carbon-Fiber-Reinforced Poly (Aryl Ether Ketone) (PAEK)/Poly (Ether Ether Ketone) (PEEK) Thermoplastic Composites.
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          Name:
            NameFull: Zhao, Ziyue
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            NameFull: Zhang, Jindong
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            NameFull: Bi, Ran
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            NameFull: Chen, Chunhai
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            NameFull: Yao, Jianan
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            NameFull: Liu, Gang
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            – D: 15
              M: 06
              Text: Jun2023
              Type: published
              Y: 2023
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              Value: 19961944
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              Value: 16
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              Value: 12
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            – TitleFull: Materials (1996-1944)
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