Design of and research on a noncircular gear with a high-contact-ratio composite tooth profile.

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Title: Design of and research on a noncircular gear with a high-contact-ratio composite tooth profile.
Authors: Liu, Jiangang1 (AUTHOR) ljg87@wuyiu.edu.cn, Du, Fengjiao1 (AUTHOR), Qi, Peng2 (AUTHOR), Shen, Tengfei1 (AUTHOR), Shen, Jingguo1 (AUTHOR)
Source: Journal of Mechanical Science & Technology. Oct2024, Vol. 38 Issue 10, p5479-5494. 16p.
Subjects: Backlash (Engineering), Eccentrics (Machinery), Teeth, Mathematical models, Curvature
Abstract: To address the issue of gear transmission error caused by noncircular gear backlash, enhancing the contact ratio of noncircular gears can prolong the meshing time of gear pairs, enhance the effective meshing line length, and consequently, reduce the transmission errors caused by gear backlash. Therefore, this study proposes a design method for high-contact-ratio variable-involute and incomplete variable-cycloid composite tooth profile (VIIVC-CTF). This method enhances the contact ratio of a small curvature radius pitch curve noncircular gear; derives a mathematical model for high-contact-ratio VIIVC-CTF; and analyzes the relationships of pitch curve ratio, rolling radius, and elliptical eccentricity with tooth profile shape, contact ratio, pressure angle, and curvature radius of high-contact-ratio composite tooth profile. Using a small curvature radius pitch curve noncircular gear as an example, a noncircular gear with high-contact-ratio composite tooth profile was manufactured. Tests were conducted to measure the tooth backlash and transmission ratio of the noncircular gear. Testing results showed that the tooth backlash of the high-contact-ratio composite tooth profile was smaller than that of the standard-involute tooth profile. The experimental, theoretical, and simulation values of the noncircular gear transmission ratio were consistent, validating the rationality of the design method for high-contact-ratio VIIVC-CTF. [ABSTRACT FROM AUTHOR]
Copyright of Journal of Mechanical Science & Technology is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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DbLabel: Engineering Source
An: 180303268
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  Data: Design of and research on a noncircular gear with a high-contact-ratio composite tooth profile.
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  Data: <searchLink fieldCode="AR" term="%22Liu%2C+Jiangang%22">Liu, Jiangang</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> ljg87@wuyiu.edu.cn</i><br /><searchLink fieldCode="AR" term="%22Du%2C+Fengjiao%22">Du, Fengjiao</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Qi%2C+Peng%22">Qi, Peng</searchLink><relatesTo>2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Shen%2C+Tengfei%22">Shen, Tengfei</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Shen%2C+Jingguo%22">Shen, Jingguo</searchLink><relatesTo>1</relatesTo> (AUTHOR)
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  Data: <searchLink fieldCode="JN" term="%22Journal+of+Mechanical+Science+%26+Technology%22">Journal of Mechanical Science & Technology</searchLink>. Oct2024, Vol. 38 Issue 10, p5479-5494. 16p.
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  Data: <searchLink fieldCode="DE" term="%22Backlash+%28Engineering%29%22">Backlash (Engineering)</searchLink><br /><searchLink fieldCode="DE" term="%22Eccentrics+%28Machinery%29%22">Eccentrics (Machinery)</searchLink><br /><searchLink fieldCode="DE" term="%22Teeth%22">Teeth</searchLink><br /><searchLink fieldCode="DE" term="%22Mathematical+models%22">Mathematical models</searchLink><br /><searchLink fieldCode="DE" term="%22Curvature%22">Curvature</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: To address the issue of gear transmission error caused by noncircular gear backlash, enhancing the contact ratio of noncircular gears can prolong the meshing time of gear pairs, enhance the effective meshing line length, and consequently, reduce the transmission errors caused by gear backlash. Therefore, this study proposes a design method for high-contact-ratio variable-involute and incomplete variable-cycloid composite tooth profile (VIIVC-CTF). This method enhances the contact ratio of a small curvature radius pitch curve noncircular gear; derives a mathematical model for high-contact-ratio VIIVC-CTF; and analyzes the relationships of pitch curve ratio, rolling radius, and elliptical eccentricity with tooth profile shape, contact ratio, pressure angle, and curvature radius of high-contact-ratio composite tooth profile. Using a small curvature radius pitch curve noncircular gear as an example, a noncircular gear with high-contact-ratio composite tooth profile was manufactured. Tests were conducted to measure the tooth backlash and transmission ratio of the noncircular gear. Testing results showed that the tooth backlash of the high-contact-ratio composite tooth profile was smaller than that of the standard-involute tooth profile. The experimental, theoretical, and simulation values of the noncircular gear transmission ratio were consistent, validating the rationality of the design method for high-contact-ratio VIIVC-CTF. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
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  Data: <i>Copyright of Journal of Mechanical Science & Technology is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
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      – Type: doi
        Value: 10.1007/s12206-024-0921-3
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      – Code: eng
        Text: English
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        PageCount: 16
        StartPage: 5479
    Subjects:
      – SubjectFull: Backlash (Engineering)
        Type: general
      – SubjectFull: Eccentrics (Machinery)
        Type: general
      – SubjectFull: Teeth
        Type: general
      – SubjectFull: Mathematical models
        Type: general
      – SubjectFull: Curvature
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      – TitleFull: Design of and research on a noncircular gear with a high-contact-ratio composite tooth profile.
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            NameFull: Liu, Jiangang
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            NameFull: Du, Fengjiao
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            NameFull: Qi, Peng
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            NameFull: Shen, Tengfei
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            NameFull: Shen, Jingguo
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            – D: 01
              M: 10
              Text: Oct2024
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              Y: 2024
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