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Tool deflection investigation and deflection compensation of drill thread milling.

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Title: Tool deflection investigation and deflection compensation of drill thread milling.
Authors: Huang, Chih-Yung1 (AUTHOR) happycyhuang@gmail.com, Dzulfikri, Zaky2 (AUTHOR), Lin, Jui-Teng1 (AUTHOR)
Source: International Journal of Advanced Manufacturing Technology. Dec2024, Vol. 135 Issue 9/10, p4803-4822. 20p.
Subjects: Cutting force, Thread (Textiles), Teeth, Speed, Heuristic
Abstract: This paper investigates tool deflection and its compensation in Drill Thread Milling (DTM), a novel method for internal thread fabrication. The study proposes a heuristic model that integrates lateral force estimation and soft collision techniques to counteract tool deflection. The model's effectiveness was validated through extensive experiments across various cutting conditions, workpiece materials, and thread sizes. Results indicate that feed per tooth significantly affects tool deflection more than cutting speed, and low machinability materials exhibit greater deflection. Larger thread sizes also lead to increased deflection due to higher cutting forces. The proposed compensation method effectively reduces deflection, ensuring the resulting threads meet specified standards. This study provides valuable insights for optimizing DTM processes, improving precision, and enhancing manufacturing efficiency. [ABSTRACT FROM AUTHOR]
Copyright of International Journal of Advanced Manufacturing Technology is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Data: Tool deflection investigation and deflection compensation of drill thread milling.
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  Data: <searchLink fieldCode="AR" term="%22Huang%2C+Chih-Yung%22">Huang, Chih-Yung</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> happycyhuang@gmail.com</i><br /><searchLink fieldCode="AR" term="%22Dzulfikri%2C+Zaky%22">Dzulfikri, Zaky</searchLink><relatesTo>2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Lin%2C+Jui-Teng%22">Lin, Jui-Teng</searchLink><relatesTo>1</relatesTo> (AUTHOR)
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  Data: <searchLink fieldCode="JN" term="%22International+Journal+of+Advanced+Manufacturing+Technology%22">International Journal of Advanced Manufacturing Technology</searchLink>. Dec2024, Vol. 135 Issue 9/10, p4803-4822. 20p.
– Name: Subject
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  Data: <searchLink fieldCode="DE" term="%22Cutting+force%22">Cutting force</searchLink><br /><searchLink fieldCode="DE" term="%22Thread+%28Textiles%29%22">Thread (Textiles)</searchLink><br /><searchLink fieldCode="DE" term="%22Teeth%22">Teeth</searchLink><br /><searchLink fieldCode="DE" term="%22Speed%22">Speed</searchLink><br /><searchLink fieldCode="DE" term="%22Heuristic%22">Heuristic</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: This paper investigates tool deflection and its compensation in Drill Thread Milling (DTM), a novel method for internal thread fabrication. The study proposes a heuristic model that integrates lateral force estimation and soft collision techniques to counteract tool deflection. The model's effectiveness was validated through extensive experiments across various cutting conditions, workpiece materials, and thread sizes. Results indicate that feed per tooth significantly affects tool deflection more than cutting speed, and low machinability materials exhibit greater deflection. Larger thread sizes also lead to increased deflection due to higher cutting forces. The proposed compensation method effectively reduces deflection, ensuring the resulting threads meet specified standards. This study provides valuable insights for optimizing DTM processes, improving precision, and enhancing manufacturing efficiency. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of International Journal of Advanced Manufacturing Technology is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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      – Type: doi
        Value: 10.1007/s00170-024-14781-4
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      – Code: eng
        Text: English
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        PageCount: 20
        StartPage: 4803
    Subjects:
      – SubjectFull: Cutting force
        Type: general
      – SubjectFull: Thread (Textiles)
        Type: general
      – SubjectFull: Teeth
        Type: general
      – SubjectFull: Speed
        Type: general
      – SubjectFull: Heuristic
        Type: general
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      – TitleFull: Tool deflection investigation and deflection compensation of drill thread milling.
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              Text: Dec2024
              Type: published
              Y: 2024
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              Value: 135
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            – TitleFull: International Journal of Advanced Manufacturing Technology
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