Triple-action forming technology to increase the limiting drawing ratio in the deep drawing process.

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Title: Triple-action forming technology to increase the limiting drawing ratio in the deep drawing process.
Authors: Janmanee, Pichai1 (AUTHOR), Klaynil, Chalermpol1 (AUTHOR), Lawanwong, Komgrit1 (AUTHOR) komgrit.l@mail.rmutk.ac.th
Source: Journal of Mechanical Science & Technology. Dec2024, Vol. 38 Issue 12, p6689-6699. 11p.
Subjects: Drawing techniques, Stainless steel, Diameter, Friction, Simulation methods & models
Abstract: This study proposes a novel technique for increasing the limiting drawing ratio (LDR) in the deep drawing process. This work uses "triple-action forming (TAF)" as a new technique to enhance LDR, achieving an LDR of 2.40 for stainless steel JIS and SUS304. The TAF consists of three sequential steps with a constant blank holder force of 3 kN. The first step involves deep drawing with a punch diameter of 30 mm. In the second step, we used a smaller punch diameter of 25 mm. The third step is going deep down with a punch diameter of 30 mm until the end of the die cavity. TAF reduces the intensity of material flow during deep drawing, which results in a delay in cup wall stretching and fracturing as a result of the reduced friction. The TAF approach offers a notable edge over alternative deep drawing techniques, such as multi-step deep drawing and temperature-based forming, due to its ability to effectively enhance the LDR. These process parameters are determined before experimentation through precise finite element simulation. Validation is shown through deep drawing experiments on JIS and SUS304, conducted using FE simulations with the Y-U model and Yoshida 6th yield function. [ABSTRACT FROM AUTHOR]
Copyright of Journal of Mechanical Science & Technology is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Data: <searchLink fieldCode="AR" term="%22Janmanee%2C+Pichai%22">Janmanee, Pichai</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Klaynil%2C+Chalermpol%22">Klaynil, Chalermpol</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Lawanwong%2C+Komgrit%22">Lawanwong, Komgrit</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> komgrit.l@mail.rmutk.ac.th</i>
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  Data: <searchLink fieldCode="JN" term="%22Journal+of+Mechanical+Science+%26+Technology%22">Journal of Mechanical Science & Technology</searchLink>. Dec2024, Vol. 38 Issue 12, p6689-6699. 11p.
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  Data: <searchLink fieldCode="DE" term="%22Drawing+techniques%22">Drawing techniques</searchLink><br /><searchLink fieldCode="DE" term="%22Stainless+steel%22">Stainless steel</searchLink><br /><searchLink fieldCode="DE" term="%22Diameter%22">Diameter</searchLink><br /><searchLink fieldCode="DE" term="%22Friction%22">Friction</searchLink><br /><searchLink fieldCode="DE" term="%22Simulation+methods+%26+models%22">Simulation methods & models</searchLink>
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  Data: This study proposes a novel technique for increasing the limiting drawing ratio (LDR) in the deep drawing process. This work uses "triple-action forming (TAF)" as a new technique to enhance LDR, achieving an LDR of 2.40 for stainless steel JIS and SUS304. The TAF consists of three sequential steps with a constant blank holder force of 3 kN. The first step involves deep drawing with a punch diameter of 30 mm. In the second step, we used a smaller punch diameter of 25 mm. The third step is going deep down with a punch diameter of 30 mm until the end of the die cavity. TAF reduces the intensity of material flow during deep drawing, which results in a delay in cup wall stretching and fracturing as a result of the reduced friction. The TAF approach offers a notable edge over alternative deep drawing techniques, such as multi-step deep drawing and temperature-based forming, due to its ability to effectively enhance the LDR. These process parameters are determined before experimentation through precise finite element simulation. Validation is shown through deep drawing experiments on JIS and SUS304, conducted using FE simulations with the Y-U model and Yoshida 6th yield function. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Journal of Mechanical Science & Technology is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
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      – Type: doi
        Value: 10.1007/s12206-024-1124-7
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      – Code: eng
        Text: English
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        PageCount: 11
        StartPage: 6689
    Subjects:
      – SubjectFull: Drawing techniques
        Type: general
      – SubjectFull: Stainless steel
        Type: general
      – SubjectFull: Diameter
        Type: general
      – SubjectFull: Friction
        Type: general
      – SubjectFull: Simulation methods & models
        Type: general
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      – TitleFull: Triple-action forming technology to increase the limiting drawing ratio in the deep drawing process.
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            NameFull: Janmanee, Pichai
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            NameFull: Klaynil, Chalermpol
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            NameFull: Lawanwong, Komgrit
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            – D: 01
              M: 12
              Text: Dec2024
              Type: published
              Y: 2024
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