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Research on the integrated process method of in-situ measurement and machining for the mandrel of aerostatic spindle.

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Title: Research on the integrated process method of in-situ measurement and machining for the mandrel of aerostatic spindle.
Authors: Xu, Hanwei1,2,3 (AUTHOR) xuhanwei21@nudt.edu.cn, Dai, Yifan1,2,3 (AUTHOR) dyf@nudt.edu.cn, Sun, Zizhou1,2,3 (AUTHOR) 18302996932@163.com, Guan, Chaoliang1,2,3 (AUTHOR) chlguan@nudt.edu.cn, Hu, Hao1,2,3 (AUTHOR) ting_hh@139.com, Liu, Kaihua1,2,3 (AUTHOR) 18860361022@163.com
Source: International Journal of Advanced Manufacturing Technology. Dec2024, Vol. 135 Issue 11, p5309-5322. 14p.
Subjects: Spindles (Machine tools), Machine tools, Production engineering, Machine parts, Arbors & mandrels, Machining
Abstract: The mandrel parts, as the essential component of the aerostatic spindle, play a pivotal role in determining the performance of both the spindle and ultra-precision machine tools. However, the stringent precision machining requirements of these parts pose significant challenges to machining technology. In this paper, an integrated process method combining in-situ measurement and machining specifically tailored for the mandrel of the aerostatic spindle is introduced. Using this method, spindle radial error, machine coaxiality error, and slide linear motion error can be accurately separated from the original measurement data, enabling the precise reconstruction of the mandrel's cylindrical shape. Based on the reconstruction results and time-controlled grinding technology, the cylindricity of the spindle's mandrel ultimately achieved 0.5 µm. The readings from a commercial roundness meter are used to validate the accuracy of in-situ measurements. Overall, this integrated process offers a novel approach for high-precision machining of mandrel parts, demonstrating that high-precision machining can be achieved even with low-precision machine tools. [ABSTRACT FROM AUTHOR]
Copyright of International Journal of Advanced Manufacturing Technology is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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Items – Name: Title
  Label: Title
  Group: Ti
  Data: Research on the integrated process method of in-situ measurement and machining for the mandrel of aerostatic spindle.
– Name: Author
  Label: Authors
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  Data: <searchLink fieldCode="AR" term="%22Xu%2C+Hanwei%22">Xu, Hanwei</searchLink><relatesTo>1,2,3</relatesTo> (AUTHOR)<i> xuhanwei21@nudt.edu.cn</i><br /><searchLink fieldCode="AR" term="%22Dai%2C+Yifan%22">Dai, Yifan</searchLink><relatesTo>1,2,3</relatesTo> (AUTHOR)<i> dyf@nudt.edu.cn</i><br /><searchLink fieldCode="AR" term="%22Sun%2C+Zizhou%22">Sun, Zizhou</searchLink><relatesTo>1,2,3</relatesTo> (AUTHOR)<i> 18302996932@163.com</i><br /><searchLink fieldCode="AR" term="%22Guan%2C+Chaoliang%22">Guan, Chaoliang</searchLink><relatesTo>1,2,3</relatesTo> (AUTHOR)<i> chlguan@nudt.edu.cn</i><br /><searchLink fieldCode="AR" term="%22Hu%2C+Hao%22">Hu, Hao</searchLink><relatesTo>1,2,3</relatesTo> (AUTHOR)<i> ting_hh@139.com</i><br /><searchLink fieldCode="AR" term="%22Liu%2C+Kaihua%22">Liu, Kaihua</searchLink><relatesTo>1,2,3</relatesTo> (AUTHOR)<i> 18860361022@163.com</i>
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  Data: <searchLink fieldCode="JN" term="%22International+Journal+of+Advanced+Manufacturing+Technology%22">International Journal of Advanced Manufacturing Technology</searchLink>. Dec2024, Vol. 135 Issue 11, p5309-5322. 14p.
– Name: Subject
  Label: Subjects
  Group: Su
  Data: <searchLink fieldCode="DE" term="%22Spindles+%28Machine+tools%29%22">Spindles (Machine tools)</searchLink><br /><searchLink fieldCode="DE" term="%22Machine+tools%22">Machine tools</searchLink><br /><searchLink fieldCode="DE" term="%22Production+engineering%22">Production engineering</searchLink><br /><searchLink fieldCode="DE" term="%22Machine+parts%22">Machine parts</searchLink><br /><searchLink fieldCode="DE" term="%22Arbors+%26+mandrels%22">Arbors & mandrels</searchLink><br /><searchLink fieldCode="DE" term="%22Machining%22">Machining</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: The mandrel parts, as the essential component of the aerostatic spindle, play a pivotal role in determining the performance of both the spindle and ultra-precision machine tools. However, the stringent precision machining requirements of these parts pose significant challenges to machining technology. In this paper, an integrated process method combining in-situ measurement and machining specifically tailored for the mandrel of the aerostatic spindle is introduced. Using this method, spindle radial error, machine coaxiality error, and slide linear motion error can be accurately separated from the original measurement data, enabling the precise reconstruction of the mandrel's cylindrical shape. Based on the reconstruction results and time-controlled grinding technology, the cylindricity of the spindle's mandrel ultimately achieved 0.5 µm. The readings from a commercial roundness meter are used to validate the accuracy of in-situ measurements. Overall, this integrated process offers a novel approach for high-precision machining of mandrel parts, demonstrating that high-precision machining can be achieved even with low-precision machine tools. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of International Journal of Advanced Manufacturing Technology is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
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      – Type: doi
        Value: 10.1007/s00170-024-14802-2
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      – Code: eng
        Text: English
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      Pagination:
        PageCount: 14
        StartPage: 5309
    Subjects:
      – SubjectFull: Spindles (Machine tools)
        Type: general
      – SubjectFull: Machine tools
        Type: general
      – SubjectFull: Production engineering
        Type: general
      – SubjectFull: Machine parts
        Type: general
      – SubjectFull: Arbors & mandrels
        Type: general
      – SubjectFull: Machining
        Type: general
    Titles:
      – TitleFull: Research on the integrated process method of in-situ measurement and machining for the mandrel of aerostatic spindle.
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          Name:
            NameFull: Xu, Hanwei
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            NameFull: Dai, Yifan
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            NameFull: Sun, Zizhou
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            NameFull: Guan, Chaoliang
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            NameFull: Hu, Hao
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            NameFull: Liu, Kaihua
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              M: 12
              Text: Dec2024
              Type: published
              Y: 2024
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              Value: 135
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            – TitleFull: International Journal of Advanced Manufacturing Technology
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