Particle size gradation design and performance enhancement of quartz cores for precision casting.

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Title: Particle size gradation design and performance enhancement of quartz cores for precision casting.
Authors: Peng, Yong‐Hui1,2,3 (AUTHOR), Zhou, Wen‐Tao1,2,3 (AUTHOR), Chen, Guang1,2,3 (AUTHOR), Kou, Bao‐Hong1,2,3 (AUTHOR), Ouyang, Jing1,2,3 (AUTHOR) jingouyang@csu.edu.cn
Source: Journal of the American Ceramic Society. Mar2025, Vol. 108 Issue 3, p1-14. 14p.
Subjects: Precision casting, Bending strength, Particle size distribution, High temperatures, Ceramics
Abstract: This study proposes an approach for the design of gradation plans via the establishment of mathematical models for particle gradation, enabling control over the particle gradation of different sizes of SiO2. Silica‐based ceramic cores were produced follow the above strategy for precision casting, and the impact of particle gradation and sintering regimes on the shrinkage rate and relevant mechanical properties of the silica‐based ceramic cores were investigated. The results suggest that an optimal gradation plan can effectively enhance the density of silica‐based ceramic cores, thereby influencing the shrinkage rate and mechanical properties at both room and elevated temperatures. The shrinkage rate of the silica‐based ceramic cores is influenced by the chosen gradation particle size range of the silica; the sintering regimes have notable effects on mechanical properties of the silica‐based ceramic cores. The performance data of the samples demonstrate the efficacy of applying the gradation plan to the B60 samples with an average particle size of 60 µm in the largest grade. After undergoing a final sintering temperature at 1160°C and holding for 5 h, the shrinkage ratio could be limited to 1.33%, the room temperature bending strength reached 15.0 MPa, and the high‐temperature bending strength could be enhanced to 37.6 MPa. These findings present a significant reference values for the production of single‐crystal hollow blades. [ABSTRACT FROM AUTHOR]
Copyright of Journal of the American Ceramic Society is the property of Wiley-Blackwell and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Label: Title
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  Data: Particle size gradation design and performance enhancement of quartz cores for precision casting.
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  Data: <searchLink fieldCode="AR" term="%22Peng%2C+Yong‐Hui%22">Peng, Yong‐Hui</searchLink><relatesTo>1,2,3</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Zhou%2C+Wen‐Tao%22">Zhou, Wen‐Tao</searchLink><relatesTo>1,2,3</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Chen%2C+Guang%22">Chen, Guang</searchLink><relatesTo>1,2,3</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Kou%2C+Bao‐Hong%22">Kou, Bao‐Hong</searchLink><relatesTo>1,2,3</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Ouyang%2C+Jing%22">Ouyang, Jing</searchLink><relatesTo>1,2,3</relatesTo> (AUTHOR)<i> jingouyang@csu.edu.cn</i>
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  Data: <searchLink fieldCode="JN" term="%22Journal+of+the+American+Ceramic+Society%22">Journal of the American Ceramic Society</searchLink>. Mar2025, Vol. 108 Issue 3, p1-14. 14p.
– Name: Subject
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  Data: <searchLink fieldCode="DE" term="%22Precision+casting%22">Precision casting</searchLink><br /><searchLink fieldCode="DE" term="%22Bending+strength%22">Bending strength</searchLink><br /><searchLink fieldCode="DE" term="%22Particle+size+distribution%22">Particle size distribution</searchLink><br /><searchLink fieldCode="DE" term="%22High+temperatures%22">High temperatures</searchLink><br /><searchLink fieldCode="DE" term="%22Ceramics%22">Ceramics</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: This study proposes an approach for the design of gradation plans via the establishment of mathematical models for particle gradation, enabling control over the particle gradation of different sizes of SiO2. Silica‐based ceramic cores were produced follow the above strategy for precision casting, and the impact of particle gradation and sintering regimes on the shrinkage rate and relevant mechanical properties of the silica‐based ceramic cores were investigated. The results suggest that an optimal gradation plan can effectively enhance the density of silica‐based ceramic cores, thereby influencing the shrinkage rate and mechanical properties at both room and elevated temperatures. The shrinkage rate of the silica‐based ceramic cores is influenced by the chosen gradation particle size range of the silica; the sintering regimes have notable effects on mechanical properties of the silica‐based ceramic cores. The performance data of the samples demonstrate the efficacy of applying the gradation plan to the B60 samples with an average particle size of 60 µm in the largest grade. After undergoing a final sintering temperature at 1160°C and holding for 5 h, the shrinkage ratio could be limited to 1.33%, the room temperature bending strength reached 15.0 MPa, and the high‐temperature bending strength could be enhanced to 37.6 MPa. These findings present a significant reference values for the production of single‐crystal hollow blades. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Journal of the American Ceramic Society is the property of Wiley-Blackwell and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
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    Identifiers:
      – Type: doi
        Value: 10.1111/jace.20238
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      – Code: eng
        Text: English
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      Pagination:
        PageCount: 14
        StartPage: 1
    Subjects:
      – SubjectFull: Precision casting
        Type: general
      – SubjectFull: Bending strength
        Type: general
      – SubjectFull: Particle size distribution
        Type: general
      – SubjectFull: High temperatures
        Type: general
      – SubjectFull: Ceramics
        Type: general
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      – TitleFull: Particle size gradation design and performance enhancement of quartz cores for precision casting.
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          Name:
            NameFull: Peng, Yong‐Hui
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            NameFull: Zhou, Wen‐Tao
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            NameFull: Chen, Guang
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            NameFull: Kou, Bao‐Hong
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            NameFull: Ouyang, Jing
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            – D: 01
              M: 03
              Text: Mar2025
              Type: published
              Y: 2025
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