Analysis and optimization of the deformability of flax fiber nonwoven tapes during the tape-laying process.

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Title: Analysis and optimization of the deformability of flax fiber nonwoven tapes during the tape-laying process.
Authors: Lu, Jingshu1 (AUTHOR), Krugl, Sascha1 (AUTHOR), Pidancier, Christian1 (AUTHOR), L'Hostis, Gildas1,2 (AUTHOR), Wang, Peng1,2 (AUTHOR) peng.wang@uha.fr
Source: International Journal of Advanced Manufacturing Technology. Apr2025, Vol. 137 Issue 7, p3641-3656. 16p.
Subjects: Elastic modulus, Flexural modulus, Deformation potential, Fibrous composites, Optical measurements
Abstract: The use of natural fibers as recyclable and environmentally friendly materials in technologically advanced products such as composites is widely increasing. Automated tape-laying (ATL) technology is one of the more widely used manufacturing techniques for composites, as it allows process interruptions and facilitates changes of direction. It is especially useful for producing components with complex contours. However, the density and width of the tape-laying preforms, along with the laying angle, can influence the process, potentially leading to defects such as wrinkles. This paper investigates a new approach to mitigating these defects by analyzing the deformation patterns of nonwoven fiber strips during tape-laying through an in-plane bending model. Optical measurements in plane tape-laying tests evaluate the effects of laying path direction, tape width, and elastic modulus on bending resistance. Results show that at a room temperature of 25 °C and a uniform laying rate, fabric tapes exhibit no more than 10% tensile or compressive strain during initial stretching. The high deformation potential of nonwoven is further demonstrated, as large curvature paths can be laid without visible defects when the correct dimensional parameters and reinforcement orientation are chosen. Additionally, a mechanical model based on bias theory is proposed to provide geometric optimization solutions for ATL performs. [ABSTRACT FROM AUTHOR]
Copyright of International Journal of Advanced Manufacturing Technology is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Data: Analysis and optimization of the deformability of flax fiber nonwoven tapes during the tape-laying process.
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  Data: <searchLink fieldCode="JN" term="%22International+Journal+of+Advanced+Manufacturing+Technology%22">International Journal of Advanced Manufacturing Technology</searchLink>. Apr2025, Vol. 137 Issue 7, p3641-3656. 16p.
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  Data: <searchLink fieldCode="DE" term="%22Elastic+modulus%22">Elastic modulus</searchLink><br /><searchLink fieldCode="DE" term="%22Flexural+modulus%22">Flexural modulus</searchLink><br /><searchLink fieldCode="DE" term="%22Deformation+potential%22">Deformation potential</searchLink><br /><searchLink fieldCode="DE" term="%22Fibrous+composites%22">Fibrous composites</searchLink><br /><searchLink fieldCode="DE" term="%22Optical+measurements%22">Optical measurements</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: The use of natural fibers as recyclable and environmentally friendly materials in technologically advanced products such as composites is widely increasing. Automated tape-laying (ATL) technology is one of the more widely used manufacturing techniques for composites, as it allows process interruptions and facilitates changes of direction. It is especially useful for producing components with complex contours. However, the density and width of the tape-laying preforms, along with the laying angle, can influence the process, potentially leading to defects such as wrinkles. This paper investigates a new approach to mitigating these defects by analyzing the deformation patterns of nonwoven fiber strips during tape-laying through an in-plane bending model. Optical measurements in plane tape-laying tests evaluate the effects of laying path direction, tape width, and elastic modulus on bending resistance. Results show that at a room temperature of 25 °C and a uniform laying rate, fabric tapes exhibit no more than 10% tensile or compressive strain during initial stretching. The high deformation potential of nonwoven is further demonstrated, as large curvature paths can be laid without visible defects when the correct dimensional parameters and reinforcement orientation are chosen. Additionally, a mechanical model based on bias theory is proposed to provide geometric optimization solutions for ATL performs. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of International Journal of Advanced Manufacturing Technology is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
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        Value: 10.1007/s00170-025-15351-y
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      – Code: eng
        Text: English
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        PageCount: 16
        StartPage: 3641
    Subjects:
      – SubjectFull: Elastic modulus
        Type: general
      – SubjectFull: Flexural modulus
        Type: general
      – SubjectFull: Deformation potential
        Type: general
      – SubjectFull: Fibrous composites
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      – SubjectFull: Optical measurements
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            – D: 01
              M: 04
              Text: Apr2025
              Type: published
              Y: 2025
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