Preparation and properties of silica isophorone diisocyanate microcapsules for self-healing anticorrosive coatings.

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Title: Preparation and properties of silica isophorone diisocyanate microcapsules for self-healing anticorrosive coatings.
Authors: Yuan, Yingmin1 (AUTHOR), Zhao, Ruixia2 (AUTHOR), Ji, Dongrui1 (AUTHOR), Zhang, Baolian1 (AUTHOR) ybysw@tcu.edu.cn, Zhao, Hongbin3,4,5 (AUTHOR) zhaohongbintj@126.com
Source: Composite Interfaces. Apr2025, Vol. 32 Issue 4, p421-437. 17p.
Subjects: Core materials, Surface plates, Cetyltrimethylammonium bromide, Ethyl silicate, Iron & steel plates
Abstract: Traditional anticorrosion coatings often suffer from reduced effectiveness or even complete failure due to the formation of microcracks. Isophorone diisocyanate (IPDI) can form a polyurea structure without a catalyst in the presence of water, which can protect the underlying metal from corrosion. In this study, an anticorrosion coating with self-healing properties was developed by incorporating microcapsules containing IPDI into the coating formulation. Silica-based self-healing microcapsules were synthesized via interfacial polymerization, using tetraethyl orthosilicate as the precursor and IPDI as the core material. The effects of core-to-wall ratio, reaction temperature, different emulsifiers, and emulsifier ratios on the microcapsule properties were investigated. The results demonstrated that microcapsules prepared using a composite emulsifier system of cetyltrimethylammonium bromide (CTAB) and OP-10 at a 1:1 ratio, with a core-to-wall ratio of 1:1, and a reaction temperature of 75°C, exhibited a smooth surface, spherical shape, and excellent encapsulation efficiency. The maximum core content achieved was 81.2 wt%. An epoxy coating embedded with these self-healing microcapsules was subjected to scratching damage. After applying water to the surface and allowing it to stand for 2 days, the scratches healed, and the steel plate surface remained free from corrosion, indicating excellent self-healing performance. [ABSTRACT FROM AUTHOR]
Copyright of Composite Interfaces is the property of Taylor & Francis Ltd and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Label: Title
  Group: Ti
  Data: Preparation and properties of silica isophorone diisocyanate microcapsules for self-healing anticorrosive coatings.
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  Data: <searchLink fieldCode="AR" term="%22Yuan%2C+Yingmin%22">Yuan, Yingmin</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Zhao%2C+Ruixia%22">Zhao, Ruixia</searchLink><relatesTo>2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Ji%2C+Dongrui%22">Ji, Dongrui</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Zhang%2C+Baolian%22">Zhang, Baolian</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> ybysw@tcu.edu.cn</i><br /><searchLink fieldCode="AR" term="%22Zhao%2C+Hongbin%22">Zhao, Hongbin</searchLink><relatesTo>3,4,5</relatesTo> (AUTHOR)<i> zhaohongbintj@126.com</i>
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  Data: <searchLink fieldCode="JN" term="%22Composite+Interfaces%22">Composite Interfaces</searchLink>. Apr2025, Vol. 32 Issue 4, p421-437. 17p.
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  Data: <searchLink fieldCode="DE" term="%22Core+materials%22">Core materials</searchLink><br /><searchLink fieldCode="DE" term="%22Surface+plates%22">Surface plates</searchLink><br /><searchLink fieldCode="DE" term="%22Cetyltrimethylammonium+bromide%22">Cetyltrimethylammonium bromide</searchLink><br /><searchLink fieldCode="DE" term="%22Ethyl+silicate%22">Ethyl silicate</searchLink><br /><searchLink fieldCode="DE" term="%22Iron+%26+steel+plates%22">Iron & steel plates</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: Traditional anticorrosion coatings often suffer from reduced effectiveness or even complete failure due to the formation of microcracks. Isophorone diisocyanate (IPDI) can form a polyurea structure without a catalyst in the presence of water, which can protect the underlying metal from corrosion. In this study, an anticorrosion coating with self-healing properties was developed by incorporating microcapsules containing IPDI into the coating formulation. Silica-based self-healing microcapsules were synthesized via interfacial polymerization, using tetraethyl orthosilicate as the precursor and IPDI as the core material. The effects of core-to-wall ratio, reaction temperature, different emulsifiers, and emulsifier ratios on the microcapsule properties were investigated. The results demonstrated that microcapsules prepared using a composite emulsifier system of cetyltrimethylammonium bromide (CTAB) and OP-10 at a 1:1 ratio, with a core-to-wall ratio of 1:1, and a reaction temperature of 75°C, exhibited a smooth surface, spherical shape, and excellent encapsulation efficiency. The maximum core content achieved was 81.2 wt%. An epoxy coating embedded with these self-healing microcapsules was subjected to scratching damage. After applying water to the surface and allowing it to stand for 2 days, the scratches healed, and the steel plate surface remained free from corrosion, indicating excellent self-healing performance. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Composite Interfaces is the property of Taylor & Francis Ltd and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
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    Identifiers:
      – Type: doi
        Value: 10.1080/09276440.2024.2417163
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      – Code: eng
        Text: English
    PhysicalDescription:
      Pagination:
        PageCount: 17
        StartPage: 421
    Subjects:
      – SubjectFull: Core materials
        Type: general
      – SubjectFull: Surface plates
        Type: general
      – SubjectFull: Cetyltrimethylammonium bromide
        Type: general
      – SubjectFull: Ethyl silicate
        Type: general
      – SubjectFull: Iron & steel plates
        Type: general
    Titles:
      – TitleFull: Preparation and properties of silica isophorone diisocyanate microcapsules for self-healing anticorrosive coatings.
        Type: main
  BibRelationships:
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      – PersonEntity:
          Name:
            NameFull: Yuan, Yingmin
      – PersonEntity:
          Name:
            NameFull: Zhao, Ruixia
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            NameFull: Ji, Dongrui
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            NameFull: Zhang, Baolian
      – PersonEntity:
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            NameFull: Zhao, Hongbin
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          Dates:
            – D: 01
              M: 04
              Text: Apr2025
              Type: published
              Y: 2025
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              Value: 32
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            – TitleFull: Composite Interfaces
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