Whole process analysis of low-cycle fatigue in [001]-oriented nickel-based superalloy: Integration of electron microscopy and acoustic emission.

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Title: Whole process analysis of low-cycle fatigue in [001]-oriented nickel-based superalloy: Integration of electron microscopy and acoustic emission.
Authors: Luo, Hongyun1,2,3 (AUTHOR) Luo7128@163.com, Zhao, Tianshu1,2 (AUTHOR), Liu, Jie1,2 (AUTHOR), Wang, Runze1,2 (AUTHOR), Wang, Di1,2 (AUTHOR), li, Yun1,2 (AUTHOR), Sun, Renshan1,4 (AUTHOR) sunrenshan@163.com
Source: Journal of Alloys & Compounds. Apr2025, Vol. 1022, pN.PAG-N.PAG. 1p.
Subjects: Fatigue cracks, Scanning transmission electron microscopy, Acoustic microscopy, Alloy fatigue, Transmission electron microscopy
Abstract: The fatigue damage behavior and macro–micro mechanisms in [001]-oriented Ni-based single-crystal superalloys were investigated in this study using acoustic emission (AE) monitoring during low-cycle fatigue (LCF) testing. Not only were the damage stages evaluated using AE analysis, but the comprehensive damage mechanisms during the entire LCF process were also elucidated by combining the findings from scanning electron microscopy and transmission electron microscopy. Utilizing the swallowtail catastrophe model, this study reveals the high sensitivity of cumulative AE signal counts and average frequencies to stage transitions during LCF, providing insights for identifying fatigue stages. It also elucidates the evolution of the damage mechanisms across different stages by considering the synergy between micro-dislocations and macro-cracks. Additionally, the relationship between typical dislocation configurations and solute interdiffusion between γ and γ' phases during LCF was investigated. The high-density dislocations that penetrate the phase boundaries are essential for initiating solute interdiffusion and influencing microstructural changes. The alterations in the dislocation configurations at various stages impact both interphase diffusion and microstructure development, ultimately leading to progressive changes in the fracture characteristics. This study provides insights into the typical microstructural evolution during LCF and its relationship with micro-defects, as well as the macro-fracture behavior. [Display omitted] • Analysis of AE parameters using swallowtail model helps identify LCF stages. • Damage characteristic under LCF can be associated with dislocation-crack synergy. • Dislocations that penetrate γ-γ' interfaces facilitate interphase solute diffusion. • Activated interphase diffusion plays a key role in the crack propagation stage. [ABSTRACT FROM AUTHOR]
Copyright of Journal of Alloys & Compounds is the property of Elsevier B.V. and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Label: Title
  Group: Ti
  Data: Whole process analysis of low-cycle fatigue in [001]-oriented nickel-based superalloy: Integration of electron microscopy and acoustic emission.
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  Data: <searchLink fieldCode="AR" term="%22Luo%2C+Hongyun%22">Luo, Hongyun</searchLink><relatesTo>1,2,3</relatesTo> (AUTHOR)<i> Luo7128@163.com</i><br /><searchLink fieldCode="AR" term="%22Zhao%2C+Tianshu%22">Zhao, Tianshu</searchLink><relatesTo>1,2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Liu%2C+Jie%22">Liu, Jie</searchLink><relatesTo>1,2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Wang%2C+Runze%22">Wang, Runze</searchLink><relatesTo>1,2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Wang%2C+Di%22">Wang, Di</searchLink><relatesTo>1,2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22li%2C+Yun%22">li, Yun</searchLink><relatesTo>1,2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Sun%2C+Renshan%22">Sun, Renshan</searchLink><relatesTo>1,4</relatesTo> (AUTHOR)<i> sunrenshan@163.com</i>
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  Data: <searchLink fieldCode="JN" term="%22Journal+of+Alloys+%26+Compounds%22">Journal of Alloys & Compounds</searchLink>. Apr2025, Vol. 1022, pN.PAG-N.PAG. 1p.
– Name: Subject
  Label: Subjects
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  Data: <searchLink fieldCode="DE" term="%22Fatigue+cracks%22">Fatigue cracks</searchLink><br /><searchLink fieldCode="DE" term="%22Scanning+transmission+electron+microscopy%22">Scanning transmission electron microscopy</searchLink><br /><searchLink fieldCode="DE" term="%22Acoustic+microscopy%22">Acoustic microscopy</searchLink><br /><searchLink fieldCode="DE" term="%22Alloy+fatigue%22">Alloy fatigue</searchLink><br /><searchLink fieldCode="DE" term="%22Transmission+electron+microscopy%22">Transmission electron microscopy</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: The fatigue damage behavior and macro–micro mechanisms in [001]-oriented Ni-based single-crystal superalloys were investigated in this study using acoustic emission (AE) monitoring during low-cycle fatigue (LCF) testing. Not only were the damage stages evaluated using AE analysis, but the comprehensive damage mechanisms during the entire LCF process were also elucidated by combining the findings from scanning electron microscopy and transmission electron microscopy. Utilizing the swallowtail catastrophe model, this study reveals the high sensitivity of cumulative AE signal counts and average frequencies to stage transitions during LCF, providing insights for identifying fatigue stages. It also elucidates the evolution of the damage mechanisms across different stages by considering the synergy between micro-dislocations and macro-cracks. Additionally, the relationship between typical dislocation configurations and solute interdiffusion between γ and γ' phases during LCF was investigated. The high-density dislocations that penetrate the phase boundaries are essential for initiating solute interdiffusion and influencing microstructural changes. The alterations in the dislocation configurations at various stages impact both interphase diffusion and microstructure development, ultimately leading to progressive changes in the fracture characteristics. This study provides insights into the typical microstructural evolution during LCF and its relationship with micro-defects, as well as the macro-fracture behavior. [Display omitted] • Analysis of AE parameters using swallowtail model helps identify LCF stages. • Damage characteristic under LCF can be associated with dislocation-crack synergy. • Dislocations that penetrate γ-γ' interfaces facilitate interphase solute diffusion. • Activated interphase diffusion plays a key role in the crack propagation stage. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Journal of Alloys & Compounds is the property of Elsevier B.V. and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
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      – Type: doi
        Value: 10.1016/j.jallcom.2025.179976
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      – Code: eng
        Text: English
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      Pagination:
        PageCount: 1
        StartPage: N.PAG
    Subjects:
      – SubjectFull: Fatigue cracks
        Type: general
      – SubjectFull: Scanning transmission electron microscopy
        Type: general
      – SubjectFull: Acoustic microscopy
        Type: general
      – SubjectFull: Alloy fatigue
        Type: general
      – SubjectFull: Transmission electron microscopy
        Type: general
    Titles:
      – TitleFull: Whole process analysis of low-cycle fatigue in [001]-oriented nickel-based superalloy: Integration of electron microscopy and acoustic emission.
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            NameFull: Luo, Hongyun
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            NameFull: Zhao, Tianshu
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            NameFull: Liu, Jie
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            – D: 10
              M: 04
              Text: Apr2025
              Type: published
              Y: 2025
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