Improving the tribocorrosion resistance by increasing the impact strength of an iron alloy manufactured by the wire arc additive manufacturing method.
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| Title: | Improving the tribocorrosion resistance by increasing the impact strength of an iron alloy manufactured by the wire arc additive manufacturing method. |
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| Authors: | Wieczorek, Andrzej N.1 (AUTHOR) andrzej.n.wieczorek@polsl.pl, Stachowiak, Arkadiusz2 (AUTHOR) arkadiusz.stachowiak@put.poznan.pl, Marciniak, Szymon3 (AUTHOR) szymon.marciniak@pw.edu.pl, Gołaszewski, Adam3 (AUTHOR) adam.golaszewski@pw.edu.pl, Nuckowski, Paweł4 (AUTHOR) pawel.nuckowski@polsl.pl, Staszuk, Marcin4 (AUTHOR) marcin.staszuk@polsl.pl, Węglowski, Marek5 (AUTHOR) marek.weglowski@git.lukasiewicz.gov.pl, Rykała, Janusz5 (AUTHOR) janusz.rykala@git.lukasiewicz.gov.pl, Kowalski, Marcin6 (AUTHOR) marcin.kowalski2@pw.edu.pl |
| Source: | Wear. Jul2025, Vol. 572, pN.PAG-N.PAG. 1p. |
| Subjects: | Heat treatment, Impact strength, Aluminum oxide, Mechanical wear, Sliding friction, Tribo-corrosion, Iron alloys |
| Abstract: | The article demonstrates the possibility of increasing the tribocorrosion resistance of sliding friction nodes by increasing the impact strength of the structural material. The concept is an alternative to methods of improving wear resistance by increasing hardness. The study was performed for the iron alloy Fe (0.21 % C, 0.8 % Si, 1.29 % Mn, 1.34 % Cr) in association with an Al 2 O 3 ball. The samples were manufactured using Wire Arc Additive Manufacturing (WAAM) technology. This modern welding method is increasingly used to produce prototype machine components. The authors proposed a dedicated heat treatment to enable a significant increase in impact strength. The treatment is a combination of austenitization, martensitic hardening, annealing, and isothermal hardening. Comparative wear tests were conducted on samples with and without heat treatment. The tests were performed on a ball-on-plate model node in a 3.5 % NaCl environment. The alloy samples subjected to dedicated heat treatment showed significantly lower tribocorrosion wear than the untreated base material. No signs of wear were found on the surface of the counter-samples in microscopic observations. In addition, a model of the wear process was formulated to explain the effect of impact strength on the wear rate. The model assumes that the amount of energy supplied by friction and required to detach the deformed material is proportional to the impact strength of the material. • Reduced tribocorrosion wear by increasing the impact strength of the structural material. • Tribocorrosion resistance tests were performed on iron alloy Fe in association with an Al 2 O 3 ball. • Impact strength was increased through a multi-stage author-developed heat treatment process. • A wear process model was proposed to explain the effect of impact strength on material removal rate. [ABSTRACT FROM AUTHOR] |
| Copyright of Wear is the property of Elsevier B.V. and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.) | |
| Database: | Engineering Source |
| FullText | Text: Availability: 0 |
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| Header | DbId: egs DbLabel: Engineering Source An: 185125816 AccessLevel: 6 PubType: Academic Journal PubTypeId: academicJournal PreciseRelevancyScore: 0 |
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| Items | – Name: Title Label: Title Group: Ti Data: Improving the tribocorrosion resistance by increasing the impact strength of an iron alloy manufactured by the wire arc additive manufacturing method. – Name: Author Label: Authors Group: Au Data: <searchLink fieldCode="AR" term="%22Wieczorek%2C+Andrzej+N%2E%22">Wieczorek, Andrzej N.</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> andrzej.n.wieczorek@polsl.pl</i><br /><searchLink fieldCode="AR" term="%22Stachowiak%2C+Arkadiusz%22">Stachowiak, Arkadiusz</searchLink><relatesTo>2</relatesTo> (AUTHOR)<i> arkadiusz.stachowiak@put.poznan.pl</i><br /><searchLink fieldCode="AR" term="%22Marciniak%2C+Szymon%22">Marciniak, Szymon</searchLink><relatesTo>3</relatesTo> (AUTHOR)<i> szymon.marciniak@pw.edu.pl</i><br /><searchLink fieldCode="AR" term="%22Gołaszewski%2C+Adam%22">Gołaszewski, Adam</searchLink><relatesTo>3</relatesTo> (AUTHOR)<i> adam.golaszewski@pw.edu.pl</i><br /><searchLink fieldCode="AR" term="%22Nuckowski%2C+Paweł%22">Nuckowski, Paweł</searchLink><relatesTo>4</relatesTo> (AUTHOR)<i> pawel.nuckowski@polsl.pl</i><br /><searchLink fieldCode="AR" term="%22Staszuk%2C+Marcin%22">Staszuk, Marcin</searchLink><relatesTo>4</relatesTo> (AUTHOR)<i> marcin.staszuk@polsl.pl</i><br /><searchLink fieldCode="AR" term="%22Węglowski%2C+Marek%22">Węglowski, Marek</searchLink><relatesTo>5</relatesTo> (AUTHOR)<i> marek.weglowski@git.lukasiewicz.gov.pl</i><br /><searchLink fieldCode="AR" term="%22Rykała%2C+Janusz%22">Rykała, Janusz</searchLink><relatesTo>5</relatesTo> (AUTHOR)<i> janusz.rykala@git.lukasiewicz.gov.pl</i><br /><searchLink fieldCode="AR" term="%22Kowalski%2C+Marcin%22">Kowalski, Marcin</searchLink><relatesTo>6</relatesTo> (AUTHOR)<i> marcin.kowalski2@pw.edu.pl</i> – Name: TitleSource Label: Source Group: Src Data: <searchLink fieldCode="JN" term="%22Wear%22">Wear</searchLink>. Jul2025, Vol. 572, pN.PAG-N.PAG. 1p. – Name: Subject Label: Subjects Group: Su Data: <searchLink fieldCode="DE" term="%22Heat+treatment%22">Heat treatment</searchLink><br /><searchLink fieldCode="DE" term="%22Impact+strength%22">Impact strength</searchLink><br /><searchLink fieldCode="DE" term="%22Aluminum+oxide%22">Aluminum oxide</searchLink><br /><searchLink fieldCode="DE" term="%22Mechanical+wear%22">Mechanical wear</searchLink><br /><searchLink fieldCode="DE" term="%22Sliding+friction%22">Sliding friction</searchLink><br /><searchLink fieldCode="DE" term="%22Tribo-corrosion%22">Tribo-corrosion</searchLink><br /><searchLink fieldCode="DE" term="%22Iron+alloys%22">Iron alloys</searchLink> – Name: Abstract Label: Abstract Group: Ab Data: The article demonstrates the possibility of increasing the tribocorrosion resistance of sliding friction nodes by increasing the impact strength of the structural material. The concept is an alternative to methods of improving wear resistance by increasing hardness. The study was performed for the iron alloy Fe (0.21 % C, 0.8 % Si, 1.29 % Mn, 1.34 % Cr) in association with an Al 2 O 3 ball. The samples were manufactured using Wire Arc Additive Manufacturing (WAAM) technology. This modern welding method is increasingly used to produce prototype machine components. The authors proposed a dedicated heat treatment to enable a significant increase in impact strength. The treatment is a combination of austenitization, martensitic hardening, annealing, and isothermal hardening. Comparative wear tests were conducted on samples with and without heat treatment. The tests were performed on a ball-on-plate model node in a 3.5 % NaCl environment. The alloy samples subjected to dedicated heat treatment showed significantly lower tribocorrosion wear than the untreated base material. No signs of wear were found on the surface of the counter-samples in microscopic observations. In addition, a model of the wear process was formulated to explain the effect of impact strength on the wear rate. The model assumes that the amount of energy supplied by friction and required to detach the deformed material is proportional to the impact strength of the material. • Reduced tribocorrosion wear by increasing the impact strength of the structural material. • Tribocorrosion resistance tests were performed on iron alloy Fe in association with an Al 2 O 3 ball. • Impact strength was increased through a multi-stage author-developed heat treatment process. • A wear process model was proposed to explain the effect of impact strength on material removal rate. [ABSTRACT FROM AUTHOR] – Name: AbstractSuppliedCopyright Label: Group: Ab Data: <i>Copyright of Wear is the property of Elsevier B.V. and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.) |
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| RecordInfo | BibRecord: BibEntity: Identifiers: – Type: doi Value: 10.1016/j.wear.2025.206003 Languages: – Code: eng Text: English PhysicalDescription: Pagination: PageCount: 1 StartPage: N.PAG Subjects: – SubjectFull: Heat treatment Type: general – SubjectFull: Impact strength Type: general – SubjectFull: Aluminum oxide Type: general – SubjectFull: Mechanical wear Type: general – SubjectFull: Sliding friction Type: general – SubjectFull: Tribo-corrosion Type: general – SubjectFull: Iron alloys Type: general Titles: – TitleFull: Improving the tribocorrosion resistance by increasing the impact strength of an iron alloy manufactured by the wire arc additive manufacturing method. Type: main BibRelationships: HasContributorRelationships: – PersonEntity: Name: NameFull: Wieczorek, Andrzej N. – PersonEntity: Name: NameFull: Stachowiak, Arkadiusz – PersonEntity: Name: NameFull: Marciniak, Szymon – PersonEntity: Name: NameFull: Gołaszewski, Adam – PersonEntity: Name: NameFull: Nuckowski, Paweł – PersonEntity: Name: NameFull: Staszuk, Marcin – PersonEntity: Name: NameFull: Węglowski, Marek – PersonEntity: Name: NameFull: Rykała, Janusz – PersonEntity: Name: NameFull: Kowalski, Marcin IsPartOfRelationships: – BibEntity: Dates: – D: 01 M: 07 Text: Jul2025 Type: published Y: 2025 Identifiers: – Type: issn-print Value: 00431648 Numbering: – Type: volume Value: 572 Titles: – TitleFull: Wear Type: main |
| ResultId | 1 |
