Design of Flexible TPU-Based Lattice Structures for 3D Printing: A Comparative Analysis of Open-Cell Versus Closed-Cell Topologies.
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| Title: | Design of Flexible TPU-Based Lattice Structures for 3D Printing: A Comparative Analysis of Open-Cell Versus Closed-Cell Topologies. |
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| Authors: | de la Rosa, Sergio1 (AUTHOR) sergio.delarosa@uca.es, Mayuet Ares, Pedro F.1 (AUTHOR), Rodríguez-Parada, Lucía1 (AUTHOR) |
| Source: | Polymers (20734360). May2025, Vol. 17 Issue 9, p1133. 15p. |
| Subjects: | Manufacturing defects, Unit cell, Cell size, Product design, Three-dimensional printing |
| Abstract: | This study presents a comparative analysis of the influence of open-cell and closed-cell topologies on the manufacturing quality and resultant elasticity of 3D printed thermoplastic polyurethane (TPU) lattice structures. Lattice samples were designed based on various open-cell and closed-cell configurations, varying in unit cell size and fabricated using extrusion-based additive manufacturing (AM) techniques. A microscopic analysis was conducted to assess manufacturing defects, while mechanical compression tests were performed to characterize the elasticity of the samples. The correlation between the obtained results enabled the evaluation of the relationship between the manufacturability of lattice topologies and their stiffness. The findings reveal substantial differences in the manufacturability of the topologies, with open-cell structures exhibiting more pronounced defects. Additionally, the unit cell size and the resulting density of the samples were found to provide design advantages, as closed-cell topologies demonstrated superior load resistance. The accumulation of manufacturing defects was identified as a critical factor influencing deviations in stiffness measurements. This study establishes a foundational framework for lattice structural design, emphasizing the impact of cell topology and unit cell size on mechanical performance. The significance of this research lies in its contribution to the optimization of 3D printed TPU-based lattice structures, providing valuable insights for product design applications. [ABSTRACT FROM AUTHOR] |
| Copyright of Polymers (20734360) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.) | |
| Database: | Engineering Source |
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| Header | DbId: egs DbLabel: Engineering Source An: 185127405 AccessLevel: 6 PubType: Academic Journal PubTypeId: academicJournal PreciseRelevancyScore: 0 |
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| Items | – Name: Title Label: Title Group: Ti Data: Design of Flexible TPU-Based Lattice Structures for 3D Printing: A Comparative Analysis of Open-Cell Versus Closed-Cell Topologies. – Name: Author Label: Authors Group: Au Data: <searchLink fieldCode="AR" term="%22de+la+Rosa%2C+Sergio%22">de la Rosa, Sergio</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> sergio.delarosa@uca.es</i><br /><searchLink fieldCode="AR" term="%22Mayuet+Ares%2C+Pedro+F%2E%22">Mayuet Ares, Pedro F.</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Rodríguez-Parada%2C+Lucía%22">Rodríguez-Parada, Lucía</searchLink><relatesTo>1</relatesTo> (AUTHOR) – Name: TitleSource Label: Source Group: Src Data: <searchLink fieldCode="JN" term="%22Polymers+%2820734360%29%22">Polymers (20734360)</searchLink>. May2025, Vol. 17 Issue 9, p1133. 15p. – Name: Subject Label: Subjects Group: Su Data: <searchLink fieldCode="DE" term="%22Manufacturing+defects%22">Manufacturing defects</searchLink><br /><searchLink fieldCode="DE" term="%22Unit+cell%22">Unit cell</searchLink><br /><searchLink fieldCode="DE" term="%22Cell+size%22">Cell size</searchLink><br /><searchLink fieldCode="DE" term="%22Product+design%22">Product design</searchLink><br /><searchLink fieldCode="DE" term="%22Three-dimensional+printing%22">Three-dimensional printing</searchLink> – Name: Abstract Label: Abstract Group: Ab Data: This study presents a comparative analysis of the influence of open-cell and closed-cell topologies on the manufacturing quality and resultant elasticity of 3D printed thermoplastic polyurethane (TPU) lattice structures. Lattice samples were designed based on various open-cell and closed-cell configurations, varying in unit cell size and fabricated using extrusion-based additive manufacturing (AM) techniques. A microscopic analysis was conducted to assess manufacturing defects, while mechanical compression tests were performed to characterize the elasticity of the samples. The correlation between the obtained results enabled the evaluation of the relationship between the manufacturability of lattice topologies and their stiffness. The findings reveal substantial differences in the manufacturability of the topologies, with open-cell structures exhibiting more pronounced defects. Additionally, the unit cell size and the resulting density of the samples were found to provide design advantages, as closed-cell topologies demonstrated superior load resistance. The accumulation of manufacturing defects was identified as a critical factor influencing deviations in stiffness measurements. This study establishes a foundational framework for lattice structural design, emphasizing the impact of cell topology and unit cell size on mechanical performance. The significance of this research lies in its contribution to the optimization of 3D printed TPU-based lattice structures, providing valuable insights for product design applications. [ABSTRACT FROM AUTHOR] – Name: AbstractSuppliedCopyright Label: Group: Ab Data: <i>Copyright of Polymers (20734360) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.) |
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| RecordInfo | BibRecord: BibEntity: Identifiers: – Type: doi Value: 10.3390/polym17091133 Languages: – Code: eng Text: English PhysicalDescription: Pagination: PageCount: 15 StartPage: 1133 Subjects: – SubjectFull: Manufacturing defects Type: general – SubjectFull: Unit cell Type: general – SubjectFull: Cell size Type: general – SubjectFull: Product design Type: general – SubjectFull: Three-dimensional printing Type: general Titles: – TitleFull: Design of Flexible TPU-Based Lattice Structures for 3D Printing: A Comparative Analysis of Open-Cell Versus Closed-Cell Topologies. Type: main BibRelationships: HasContributorRelationships: – PersonEntity: Name: NameFull: de la Rosa, Sergio – PersonEntity: Name: NameFull: Mayuet Ares, Pedro F. – PersonEntity: Name: NameFull: Rodríguez-Parada, Lucía IsPartOfRelationships: – BibEntity: Dates: – D: 01 M: 05 Text: May2025 Type: published Y: 2025 Identifiers: – Type: issn-print Value: 20734360 Numbering: – Type: volume Value: 17 – Type: issue Value: 9 Titles: – TitleFull: Polymers (20734360) Type: main |
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