A Study of the Influence and Mechanism of Alumina Ceramic Powder on the High-Temperature Strength of NaCl–Na2CO3 Cores in Die-Casting Production.

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Title: A Study of the Influence and Mechanism of Alumina Ceramic Powder on the High-Temperature Strength of NaCl–Na2CO3 Cores in Die-Casting Production.
Authors: Li, Yang1 (AUTHOR), Song, Lai1 (AUTHOR) 1069493138@qq.com, Chen, Guangyu2 (AUTHOR), Liu, Weihua1 (AUTHOR), Zhang, Jingkai1 (AUTHOR), Sun, Changyu2 (AUTHOR), Zou, Xue1 (AUTHOR), Bai, Minghui1 (AUTHOR)
Source: International Journal of Metalcasting. May2025, Vol. 19 Issue 3, p1516-1531. 16p.
Subjects: Sodium aluminate, Core materials, Die castings, Ceramic powders, Interfacial bonding
Abstract: Water-soluble salt core materials have high bending strength at room temperature. During high-pressure casting, water-soluble salt cores must withstand high temperatures and impact loads. To obtain a composite water-soluble salt core suitable for high-pressure casting components, sodium chloride and sodium carbonate are used as base salt materials. Ceramic particles of alumina are used as reinforcement materials in the preparation of a water-soluble composite salt core with excellent high-temperature strength via gravity casting. The microstructures of the salt core and fracture surface are observed and characterized. The use of alumina to enhance the sensitivity of the binary salt cores results in a low thermal crack sensitivity coefficient. The alumina particles dispersed in the matrix prevent crack propagation. Simulation results show that sodium aluminate has strong interfacial bonding abilities with other components in the salt core, affecting its high-temperature strength. Further results confirm that sodium aluminate formation enhances the high-temperature strength of salt cores. [ABSTRACT FROM AUTHOR]
Copyright of International Journal of Metalcasting is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Data: A Study of the Influence and Mechanism of Alumina Ceramic Powder on the High-Temperature Strength of NaCl–Na<subscript>2</subscript>CO<subscript>3</subscript> Cores in Die-Casting Production.
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  Data: <searchLink fieldCode="JN" term="%22International+Journal+of+Metalcasting%22">International Journal of Metalcasting</searchLink>. May2025, Vol. 19 Issue 3, p1516-1531. 16p.
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  Data: <searchLink fieldCode="DE" term="%22Sodium+aluminate%22">Sodium aluminate</searchLink><br /><searchLink fieldCode="DE" term="%22Core+materials%22">Core materials</searchLink><br /><searchLink fieldCode="DE" term="%22Die+castings%22">Die castings</searchLink><br /><searchLink fieldCode="DE" term="%22Ceramic+powders%22">Ceramic powders</searchLink><br /><searchLink fieldCode="DE" term="%22Interfacial+bonding%22">Interfacial bonding</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: Water-soluble salt core materials have high bending strength at room temperature. During high-pressure casting, water-soluble salt cores must withstand high temperatures and impact loads. To obtain a composite water-soluble salt core suitable for high-pressure casting components, sodium chloride and sodium carbonate are used as base salt materials. Ceramic particles of alumina are used as reinforcement materials in the preparation of a water-soluble composite salt core with excellent high-temperature strength via gravity casting. The microstructures of the salt core and fracture surface are observed and characterized. The use of alumina to enhance the sensitivity of the binary salt cores results in a low thermal crack sensitivity coefficient. The alumina particles dispersed in the matrix prevent crack propagation. Simulation results show that sodium aluminate has strong interfacial bonding abilities with other components in the salt core, affecting its high-temperature strength. Further results confirm that sodium aluminate formation enhances the high-temperature strength of salt cores. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of International Journal of Metalcasting is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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        Value: 10.1007/s40962-024-01400-x
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      – Code: eng
        Text: English
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        PageCount: 16
        StartPage: 1516
    Subjects:
      – SubjectFull: Sodium aluminate
        Type: general
      – SubjectFull: Core materials
        Type: general
      – SubjectFull: Die castings
        Type: general
      – SubjectFull: Ceramic powders
        Type: general
      – SubjectFull: Interfacial bonding
        Type: general
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      – TitleFull: A Study of the Influence and Mechanism of Alumina Ceramic Powder on the High-Temperature Strength of NaCl–Na2CO3 Cores in Die-Casting Production.
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            NameFull: Li, Yang
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            – D: 01
              M: 05
              Text: May2025
              Type: published
              Y: 2025
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