Joint optimisation of product family configuration and supply chain resilience.

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Title: Joint optimisation of product family configuration and supply chain resilience.
Authors: Zeng, Ming1 (AUTHOR), Ye, Yangyang1 (AUTHOR), Luo, Xinggang1,2 (AUTHOR) xgluo@mail.neu.edu.cn, Chen, Wenchong1,2 (AUTHOR), Zhang, Zhongliang1,2 (AUTHOR), Zeng, Ruochen3 (AUTHOR) rczeng@shu.edu.cn
Source: International Journal of Production Research. Jun2025, Vol. 63 Issue 11, p4163-4179. 17p.
Subjects: Supply chains, Integrated software, Problem solving, Sensitivity analysis, Suppliers
Abstract: A product family consists of multiple components, often supplied by various suppliers. It is crucial to consider the supply risk of these suppliers during product family configuration to ensure that orders can be replenished by alternative suppliers in the event of component disruptions. This study establishes a new optimisation model that concurrently addresses product family configuration and supply chain resilience for the first time. The model is further linearised, making it readily solvable using commercial optimisation software packages for smaller-scale problems. A nested genetic algorithm for solving the large-scale problems is also developed. The proposed method is demonstrated through a case study involving e-book products. The numerical results indicate that the joint optimisation method outperforms other methods, and the nested genetic algorithm achieves high-quality near-optimal solutions with good stability. A sensitivity analysis based on the e-book case assesses the impact of several parameters on profit, including supplier flexibility, unit loss cost, and disruption probability. The findings underscore the importance of supplier flexibility in supplier selection and suggest that companies should carefully evaluate unit loss costs across different module instances, as well as the regional risks associated with suppliers. [ABSTRACT FROM AUTHOR]
Copyright of International Journal of Production Research is the property of Taylor & Francis Ltd and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Data: Joint optimisation of product family configuration and supply chain resilience.
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  Data: <searchLink fieldCode="AR" term="%22Zeng%2C+Ming%22">Zeng, Ming</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Ye%2C+Yangyang%22">Ye, Yangyang</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Luo%2C+Xinggang%22">Luo, Xinggang</searchLink><relatesTo>1,2</relatesTo> (AUTHOR)<i> xgluo@mail.neu.edu.cn</i><br /><searchLink fieldCode="AR" term="%22Chen%2C+Wenchong%22">Chen, Wenchong</searchLink><relatesTo>1,2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Zhang%2C+Zhongliang%22">Zhang, Zhongliang</searchLink><relatesTo>1,2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Zeng%2C+Ruochen%22">Zeng, Ruochen</searchLink><relatesTo>3</relatesTo> (AUTHOR)<i> rczeng@shu.edu.cn</i>
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  Data: <searchLink fieldCode="JN" term="%22International+Journal+of+Production+Research%22">International Journal of Production Research</searchLink>. Jun2025, Vol. 63 Issue 11, p4163-4179. 17p.
– Name: Subject
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  Data: <searchLink fieldCode="DE" term="%22Supply+chains%22">Supply chains</searchLink><br /><searchLink fieldCode="DE" term="%22Integrated+software%22">Integrated software</searchLink><br /><searchLink fieldCode="DE" term="%22Problem+solving%22">Problem solving</searchLink><br /><searchLink fieldCode="DE" term="%22Sensitivity+analysis%22">Sensitivity analysis</searchLink><br /><searchLink fieldCode="DE" term="%22Suppliers%22">Suppliers</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: A product family consists of multiple components, often supplied by various suppliers. It is crucial to consider the supply risk of these suppliers during product family configuration to ensure that orders can be replenished by alternative suppliers in the event of component disruptions. This study establishes a new optimisation model that concurrently addresses product family configuration and supply chain resilience for the first time. The model is further linearised, making it readily solvable using commercial optimisation software packages for smaller-scale problems. A nested genetic algorithm for solving the large-scale problems is also developed. The proposed method is demonstrated through a case study involving e-book products. The numerical results indicate that the joint optimisation method outperforms other methods, and the nested genetic algorithm achieves high-quality near-optimal solutions with good stability. A sensitivity analysis based on the e-book case assesses the impact of several parameters on profit, including supplier flexibility, unit loss cost, and disruption probability. The findings underscore the importance of supplier flexibility in supplier selection and suggest that companies should carefully evaluate unit loss costs across different module instances, as well as the regional risks associated with suppliers. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of International Journal of Production Research is the property of Taylor & Francis Ltd and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
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      – Type: doi
        Value: 10.1080/00207543.2024.2439367
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      – Code: eng
        Text: English
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        PageCount: 17
        StartPage: 4163
    Subjects:
      – SubjectFull: Supply chains
        Type: general
      – SubjectFull: Integrated software
        Type: general
      – SubjectFull: Problem solving
        Type: general
      – SubjectFull: Sensitivity analysis
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      – SubjectFull: Suppliers
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      – TitleFull: Joint optimisation of product family configuration and supply chain resilience.
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            NameFull: Zeng, Ming
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            NameFull: Ye, Yangyang
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            NameFull: Luo, Xinggang
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            NameFull: Chen, Wenchong
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            NameFull: Zhang, Zhongliang
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            – D: 01
              M: 06
              Text: Jun2025
              Type: published
              Y: 2025
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