Experimental Analysis and Optimisation Techniques for Screen Printing of ZnO Nanomaterials.
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| Title: | Experimental Analysis and Optimisation Techniques for Screen Printing of ZnO Nanomaterials. |
|---|---|
| Authors: | Bharath, V.1 (AUTHOR) bharathv.work@gmail.com, Subramanian, K. R. V.1,2 (AUTHOR) venkata9in@yahoo.com |
| Source: | Instruments & Experimental Techniques. Apr2025, Vol. 68 Issue 2, p319-327. 9p. |
| Subjects: | Substrates (Materials science), Zinc electrodes, Physical & theoretical chemistry, Oxide electrodes, Screen process printing |
| Abstract: | Screen printing stands out due to its ease of setup and versatile printing capabilities, supporting various substrates such as glass, ceramics, textiles, plastics, and metals. This technique offers precise control over critical deposition parameters, including nanoink thickness, ink viscosity, and packing density, which are essential for high-quality prints. In this study, ZnO nanoparticles dispersed in ethylene glycol were processed to achieve a moderate viscosity of 23.8 cP. This laboratory-scale setup was designed to optimize screen printing parameters for enhanced ZnO deposition quality. Key variables, such as the viscosity of ZnO nanoink, printing modes, and stroke techniques, were rigorously assessed for their impact on print consistency, with adjustments made to refine the process. During experimentation, challenges emerged, including ink blurring, uncontrolled distribution, leakage, uneven prints, lack of sharpness, clogging, and misalignment. Specific adjustments, such as optimizing snap-off and off-contact distances, using screen mesh tape, applying controlled pressure, and securing the screen with clamps and vacuum holes, were implemented to address these challenges. This study introduces an optimized screen-printing setup for reliable ZnO nanoparticle deposition on glass substrate, supporting scalable production for applications in nanotechnology. Voltage measurements on the sensor made using the printed zinc oxide electrode yielded up to 0.9 mV which is suitable for low order flow measurements. [ABSTRACT FROM AUTHOR] |
| Copyright of Instruments & Experimental Techniques is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.) | |
| Database: | Engineering Source |
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| Header | DbId: egs DbLabel: Engineering Source An: 186465879 AccessLevel: 6 PubType: Academic Journal PubTypeId: academicJournal PreciseRelevancyScore: 0 |
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| Items | – Name: Title Label: Title Group: Ti Data: Experimental Analysis and Optimisation Techniques for Screen Printing of ZnO Nanomaterials. – Name: Author Label: Authors Group: Au Data: <searchLink fieldCode="AR" term="%22Bharath%2C+V%2E%22">Bharath, V.</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> bharathv.work@gmail.com</i><br /><searchLink fieldCode="AR" term="%22Subramanian%2C+K%2E+R%2E+V%2E%22">Subramanian, K. R. V.</searchLink><relatesTo>1,2</relatesTo> (AUTHOR)<i> venkata9in@yahoo.com</i> – Name: TitleSource Label: Source Group: Src Data: <searchLink fieldCode="JN" term="%22Instruments+%26+Experimental+Techniques%22">Instruments & Experimental Techniques</searchLink>. Apr2025, Vol. 68 Issue 2, p319-327. 9p. – Name: Subject Label: Subjects Group: Su Data: <searchLink fieldCode="DE" term="%22Substrates+%28Materials+science%29%22">Substrates (Materials science)</searchLink><br /><searchLink fieldCode="DE" term="%22Zinc+electrodes%22">Zinc electrodes</searchLink><br /><searchLink fieldCode="DE" term="%22Physical+%26+theoretical+chemistry%22">Physical & theoretical chemistry</searchLink><br /><searchLink fieldCode="DE" term="%22Oxide+electrodes%22">Oxide electrodes</searchLink><br /><searchLink fieldCode="DE" term="%22Screen+process+printing%22">Screen process printing</searchLink> – Name: Abstract Label: Abstract Group: Ab Data: Screen printing stands out due to its ease of setup and versatile printing capabilities, supporting various substrates such as glass, ceramics, textiles, plastics, and metals. This technique offers precise control over critical deposition parameters, including nanoink thickness, ink viscosity, and packing density, which are essential for high-quality prints. In this study, ZnO nanoparticles dispersed in ethylene glycol were processed to achieve a moderate viscosity of 23.8 cP. This laboratory-scale setup was designed to optimize screen printing parameters for enhanced ZnO deposition quality. Key variables, such as the viscosity of ZnO nanoink, printing modes, and stroke techniques, were rigorously assessed for their impact on print consistency, with adjustments made to refine the process. During experimentation, challenges emerged, including ink blurring, uncontrolled distribution, leakage, uneven prints, lack of sharpness, clogging, and misalignment. Specific adjustments, such as optimizing snap-off and off-contact distances, using screen mesh tape, applying controlled pressure, and securing the screen with clamps and vacuum holes, were implemented to address these challenges. This study introduces an optimized screen-printing setup for reliable ZnO nanoparticle deposition on glass substrate, supporting scalable production for applications in nanotechnology. Voltage measurements on the sensor made using the printed zinc oxide electrode yielded up to 0.9 mV which is suitable for low order flow measurements. [ABSTRACT FROM AUTHOR] – Name: AbstractSuppliedCopyright Label: Group: Ab Data: <i>Copyright of Instruments & Experimental Techniques is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.) |
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| RecordInfo | BibRecord: BibEntity: Identifiers: – Type: doi Value: 10.1134/S0020441225700265 Languages: – Code: eng Text: English PhysicalDescription: Pagination: PageCount: 9 StartPage: 319 Subjects: – SubjectFull: Substrates (Materials science) Type: general – SubjectFull: Zinc electrodes Type: general – SubjectFull: Physical & theoretical chemistry Type: general – SubjectFull: Oxide electrodes Type: general – SubjectFull: Screen process printing Type: general Titles: – TitleFull: Experimental Analysis and Optimisation Techniques for Screen Printing of ZnO Nanomaterials. Type: main BibRelationships: HasContributorRelationships: – PersonEntity: Name: NameFull: Bharath, V. – PersonEntity: Name: NameFull: Subramanian, K. R. V. IsPartOfRelationships: – BibEntity: Dates: – D: 01 M: 04 Text: Apr2025 Type: published Y: 2025 Identifiers: – Type: issn-print Value: 00204412 Numbering: – Type: volume Value: 68 – Type: issue Value: 2 Titles: – TitleFull: Instruments & Experimental Techniques Type: main |
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