Numerical Simulation and Optimization of Industrial-Scale Fluidized Bed Reactor Coupling Biomass Catalytic Pyrolysis Kinetics.

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Title: Numerical Simulation and Optimization of Industrial-Scale Fluidized Bed Reactor Coupling Biomass Catalytic Pyrolysis Kinetics.
Authors: Lin, Ruobing1 (AUTHOR), Wang, Siyu1,2 (AUTHOR), Tao, Yujie1 (AUTHOR), Feng, Xiujuan2 (AUTHOR), Zhang, Huiyan1 (AUTHOR) hyzhang@seu.edu.cn
Source: Energies (19961073). Jul2025, Vol. 18 Issue 14, p3601. 18p.
Subjects: Fluidized bed reactors, Pyrolysis, Gas flow, Thermal stability, Computer simulation, Mathematical optimization, Particle size distribution
Abstract: The application of fluidized bed reactors to biomass fast pyrolysis is regarded as a promising technology for enabling high-value utilization of biomass. This work established a three-dimensional numerical model of an industrial-scale fluidized bed reactor for biomass catalytic pyrolysis, employing the multiphase particle-in-cell method (MP-PIC) and coupling catalytic pyrolysis kinetics. Primary gas flow rate and biomass–catalyst injection modes were optimized to further improve the performance of the reactor. The model received additional validation from experimental data, primarily to ensure prediction accuracy. The results revealed that an optimal primary gas flow rate of 4 kg/s achieved a peak catalytic efficiency of 71.3%. Using maximum high-quality liquid fuels and adopting a relatively dispersed inlet mode with opposite jetting for biomass and catalyst promoted uniform particle distribution and thermal homogeneity in the dense phase zone, further increasing the catalytic efficiency to 75.6%. With the integration of the multiphase particle-in-cell (MP-PIC) method with catalytic pyrolysis kinetics at the industrial-scale, this work could provide theoretical guidance for designing fluidized bed catalytic pyrolysis reactors and optimizing biomass catalytic pyrolysis processes. [ABSTRACT FROM AUTHOR]
Copyright of Energies (19961073) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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Items – Name: Title
  Label: Title
  Group: Ti
  Data: Numerical Simulation and Optimization of Industrial-Scale Fluidized Bed Reactor Coupling Biomass Catalytic Pyrolysis Kinetics.
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  Data: <searchLink fieldCode="AR" term="%22Lin%2C+Ruobing%22">Lin, Ruobing</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Wang%2C+Siyu%22">Wang, Siyu</searchLink><relatesTo>1,2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Tao%2C+Yujie%22">Tao, Yujie</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Feng%2C+Xiujuan%22">Feng, Xiujuan</searchLink><relatesTo>2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Zhang%2C+Huiyan%22">Zhang, Huiyan</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> hyzhang@seu.edu.cn</i>
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  Data: <searchLink fieldCode="JN" term="%22Energies+%2819961073%29%22">Energies (19961073)</searchLink>. Jul2025, Vol. 18 Issue 14, p3601. 18p.
– Name: Subject
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  Data: <searchLink fieldCode="DE" term="%22Fluidized+bed+reactors%22">Fluidized bed reactors</searchLink><br /><searchLink fieldCode="DE" term="%22Pyrolysis%22">Pyrolysis</searchLink><br /><searchLink fieldCode="DE" term="%22Gas+flow%22">Gas flow</searchLink><br /><searchLink fieldCode="DE" term="%22Thermal+stability%22">Thermal stability</searchLink><br /><searchLink fieldCode="DE" term="%22Computer+simulation%22">Computer simulation</searchLink><br /><searchLink fieldCode="DE" term="%22Mathematical+optimization%22">Mathematical optimization</searchLink><br /><searchLink fieldCode="DE" term="%22Particle+size+distribution%22">Particle size distribution</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: The application of fluidized bed reactors to biomass fast pyrolysis is regarded as a promising technology for enabling high-value utilization of biomass. This work established a three-dimensional numerical model of an industrial-scale fluidized bed reactor for biomass catalytic pyrolysis, employing the multiphase particle-in-cell method (MP-PIC) and coupling catalytic pyrolysis kinetics. Primary gas flow rate and biomass–catalyst injection modes were optimized to further improve the performance of the reactor. The model received additional validation from experimental data, primarily to ensure prediction accuracy. The results revealed that an optimal primary gas flow rate of 4 kg/s achieved a peak catalytic efficiency of 71.3%. Using maximum high-quality liquid fuels and adopting a relatively dispersed inlet mode with opposite jetting for biomass and catalyst promoted uniform particle distribution and thermal homogeneity in the dense phase zone, further increasing the catalytic efficiency to 75.6%. With the integration of the multiphase particle-in-cell (MP-PIC) method with catalytic pyrolysis kinetics at the industrial-scale, this work could provide theoretical guidance for designing fluidized bed catalytic pyrolysis reactors and optimizing biomass catalytic pyrolysis processes. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Energies (19961073) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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        Value: 10.3390/en18143601
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        Text: English
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        PageCount: 18
        StartPage: 3601
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      – SubjectFull: Fluidized bed reactors
        Type: general
      – SubjectFull: Pyrolysis
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      – SubjectFull: Gas flow
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      – SubjectFull: Thermal stability
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      – SubjectFull: Mathematical optimization
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      – SubjectFull: Particle size distribution
        Type: general
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      – TitleFull: Numerical Simulation and Optimization of Industrial-Scale Fluidized Bed Reactor Coupling Biomass Catalytic Pyrolysis Kinetics.
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            NameFull: Lin, Ruobing
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              M: 07
              Text: Jul2025
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              Y: 2025
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