Flexible material handling system for multi-load autonomous mobile robots in manufacturing environments: a hierarchical reinforcement learning approach.

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Title: Flexible material handling system for multi-load autonomous mobile robots in manufacturing environments: a hierarchical reinforcement learning approach.
Authors: Park, Keonwoo1 (AUTHOR), Jo, Seongbae1 (AUTHOR), Shin, Youngchul2 (AUTHOR), Moon, Ilkyeong1,3 (AUTHOR) ikmoon@snu.ac.kr
Source: International Journal of Production Research. Aug2025, Vol. 63 Issue 15, p5671-5691. 21p.
Subjects: Automated materials handling, Reinforcement learning, Production scheduling, Mobile robots, Graph neural networks, Robotic path planning, Manufacturing industries, Process optimization
Abstract: The increasing complexity of customer demands has led to the implementation of flexible job-shop scheduling and automated material handling systems across manufacturing sectors. In particular, advances in robotic technology have made autonomous mobile robots (AMRs) essential for material handling tasks within these sectors. The capability of free movement, path planning, and loading multiple work-in-processes (WIPs) can significantly enhance the efficiency of material handling operations. However, the full flexibility of AMRs cannot be utilised when their decisions regarding the sequence of loading and unloading multiple WIPs are made by specific rule-based operations, resulting in inefficiencies in the throughput of WIPs in manufacturing environments. To address this inefficiency, we introduce a hierarchical reinforcement learning algorithm to optimise material handling with AMRs, thereby maximising the throughput of WIPs. In this approach, a graph attention network (GAT) serves as an encoder for the hierarchical reinforcement learning (HRL) input, effectively capturing the complex relationships between different nodes. Computational experiments demonstrate that our approach enhances the efficiency of the material handling system more effectively than existing rule-based methods. [ABSTRACT FROM AUTHOR]
Copyright of International Journal of Production Research is the property of Taylor & Francis Ltd and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Data: Flexible material handling system for multi-load autonomous mobile robots in manufacturing environments: a hierarchical reinforcement learning approach.
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  Data: The increasing complexity of customer demands has led to the implementation of flexible job-shop scheduling and automated material handling systems across manufacturing sectors. In particular, advances in robotic technology have made autonomous mobile robots (AMRs) essential for material handling tasks within these sectors. The capability of free movement, path planning, and loading multiple work-in-processes (WIPs) can significantly enhance the efficiency of material handling operations. However, the full flexibility of AMRs cannot be utilised when their decisions regarding the sequence of loading and unloading multiple WIPs are made by specific rule-based operations, resulting in inefficiencies in the throughput of WIPs in manufacturing environments. To address this inefficiency, we introduce a hierarchical reinforcement learning algorithm to optimise material handling with AMRs, thereby maximising the throughput of WIPs. In this approach, a graph attention network (GAT) serves as an encoder for the hierarchical reinforcement learning (HRL) input, effectively capturing the complex relationships between different nodes. Computational experiments demonstrate that our approach enhances the efficiency of the material handling system more effectively than existing rule-based methods. [ABSTRACT FROM AUTHOR]
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  Data: <i>Copyright of International Journal of Production Research is the property of Taylor & Francis Ltd and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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      – Type: doi
        Value: 10.1080/00207543.2025.2461131
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      – Code: eng
        Text: English
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        PageCount: 21
        StartPage: 5671
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      – SubjectFull: Automated materials handling
        Type: general
      – SubjectFull: Reinforcement learning
        Type: general
      – SubjectFull: Production scheduling
        Type: general
      – SubjectFull: Mobile robots
        Type: general
      – SubjectFull: Graph neural networks
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      – SubjectFull: Robotic path planning
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      – SubjectFull: Manufacturing industries
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      – SubjectFull: Process optimization
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      – TitleFull: Flexible material handling system for multi-load autonomous mobile robots in manufacturing environments: a hierarchical reinforcement learning approach.
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            NameFull: Park, Keonwoo
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            NameFull: Jo, Seongbae
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            NameFull: Shin, Youngchul
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            NameFull: Moon, Ilkyeong
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            – D: 01
              M: 08
              Text: Aug2025
              Type: published
              Y: 2025
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