An advanced machining robot flexible programming methodology supported by verification in a virtual environment.

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Title: An advanced machining robot flexible programming methodology supported by verification in a virtual environment.
Authors: Slavković, Nikola1 (AUTHOR), Zivanovic, Sasa1 (AUTHOR) szivanovic@mas.bg.ac.rs, Dimic, Zoran2 (AUTHOR), Kokotovic, Branko1 (AUTHOR)
Source: International Journal of Computer Integrated Manufacturing. Oct2025, Vol. 38 Issue 10, p1424-1442. 19p.
Subjects: Robot programming, CAD/CAM systems, Data integration, Machining, Computer simulation, Electronic data processing, Virtual reality
Abstract: The solutions for robot offline programming use different programming environments to facilitate the deployment of robots in machining tasks with the development of specific postprocessors. There is no easy exchange of data between programming software to realise robot machining tasks. This paper presents a flexible programming methodology using several interchange file formats that can be easily exchanged between different CAD, CAD/CAM, or specialised robot programming software. Integrating the standard programming based on CAD, CAD/CAM systems, and STEP-NC protocol through different output files enables data interoperability during the realisation of the robot machining tasks. The developed methodology is proposed for executing programming, verification supported by a virtual environment, postprocessing, and machining by industrial robots. It uses the software for programming machine tools and adapts them to the specifics of robots and their programming languages using a developed postprocessor. The presented methodology enables the programming of robots for 2.5 to 5-axis machining tasks depending on the neutral file format used. Programming verification was realised, first, by simulation on configured virtual robots and developed robot native language editor and, second, by machining on the available robots. These experiments include different contours and shapes and file formats, which show the programming's reliability and accuracy. [ABSTRACT FROM AUTHOR]
Copyright of International Journal of Computer Integrated Manufacturing is the property of Taylor & Francis Ltd and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Data: An advanced machining robot flexible programming methodology supported by verification in a virtual environment.
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  Data: <searchLink fieldCode="AR" term="%22Slavković%2C+Nikola%22">Slavković, Nikola</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Zivanovic%2C+Sasa%22">Zivanovic, Sasa</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> szivanovic@mas.bg.ac.rs</i><br /><searchLink fieldCode="AR" term="%22Dimic%2C+Zoran%22">Dimic, Zoran</searchLink><relatesTo>2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Kokotovic%2C+Branko%22">Kokotovic, Branko</searchLink><relatesTo>1</relatesTo> (AUTHOR)
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  Data: <searchLink fieldCode="JN" term="%22International+Journal+of+Computer+Integrated+Manufacturing%22">International Journal of Computer Integrated Manufacturing</searchLink>. Oct2025, Vol. 38 Issue 10, p1424-1442. 19p.
– Name: Subject
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  Data: <searchLink fieldCode="DE" term="%22Robot+programming%22">Robot programming</searchLink><br /><searchLink fieldCode="DE" term="%22CAD%2FCAM+systems%22">CAD/CAM systems</searchLink><br /><searchLink fieldCode="DE" term="%22Data+integration%22">Data integration</searchLink><br /><searchLink fieldCode="DE" term="%22Machining%22">Machining</searchLink><br /><searchLink fieldCode="DE" term="%22Computer+simulation%22">Computer simulation</searchLink><br /><searchLink fieldCode="DE" term="%22Electronic+data+processing%22">Electronic data processing</searchLink><br /><searchLink fieldCode="DE" term="%22Virtual+reality%22">Virtual reality</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: The solutions for robot offline programming use different programming environments to facilitate the deployment of robots in machining tasks with the development of specific postprocessors. There is no easy exchange of data between programming software to realise robot machining tasks. This paper presents a flexible programming methodology using several interchange file formats that can be easily exchanged between different CAD, CAD/CAM, or specialised robot programming software. Integrating the standard programming based on CAD, CAD/CAM systems, and STEP-NC protocol through different output files enables data interoperability during the realisation of the robot machining tasks. The developed methodology is proposed for executing programming, verification supported by a virtual environment, postprocessing, and machining by industrial robots. It uses the software for programming machine tools and adapts them to the specifics of robots and their programming languages using a developed postprocessor. The presented methodology enables the programming of robots for 2.5 to 5-axis machining tasks depending on the neutral file format used. Programming verification was realised, first, by simulation on configured virtual robots and developed robot native language editor and, second, by machining on the available robots. These experiments include different contours and shapes and file formats, which show the programming's reliability and accuracy. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of International Journal of Computer Integrated Manufacturing is the property of Taylor & Francis Ltd and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
  BibEntity:
    Identifiers:
      – Type: doi
        Value: 10.1080/0951192X.2024.2428682
    Languages:
      – Code: eng
        Text: English
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        PageCount: 19
        StartPage: 1424
    Subjects:
      – SubjectFull: Robot programming
        Type: general
      – SubjectFull: CAD/CAM systems
        Type: general
      – SubjectFull: Data integration
        Type: general
      – SubjectFull: Machining
        Type: general
      – SubjectFull: Computer simulation
        Type: general
      – SubjectFull: Electronic data processing
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      – SubjectFull: Virtual reality
        Type: general
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      – TitleFull: An advanced machining robot flexible programming methodology supported by verification in a virtual environment.
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            NameFull: Slavković, Nikola
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            NameFull: Zivanovic, Sasa
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            NameFull: Dimic, Zoran
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            NameFull: Kokotovic, Branko
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            – D: 01
              M: 10
              Text: Oct2025
              Type: published
              Y: 2025
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