One-step catalytic oxidation of methanol to Dimethoxymethane: The effect of titanium dioxide on catalysis Performance, process conceptual design and evaluation.

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Title: One-step catalytic oxidation of methanol to Dimethoxymethane: The effect of titanium dioxide on catalysis Performance, process conceptual design and evaluation.
Authors: Qi, Xiao-xiao1 (AUTHOR), Zhao, Yun-rui1 (AUTHOR), Shi, Hui2 (AUTHOR), Cui, Chengtian3,4 (AUTHOR), Gao, Yongxiang5 (AUTHOR), Guo, Heqin5 (AUTHOR), Tang, Jihai1,6 (AUTHOR), Cui, Mifen1 (AUTHOR), Qiao, Xu1,6 (AUTHOR), Xia, Ming1 (AUTHOR) mxia@njtech.edu.cn
Source: Journal of Industrial & Engineering Chemistry. Dec2025, Vol. 152, p732-740. 9p.
Subjects: Titanium dioxide, Methanol, Cost benefit analysis, Production planning, Catalytic oxidation, Methyl ether, Catalysis, Metal catalysts
Abstract: [Display omitted] The one-step methanol oxidation to dimethoxymethane (DMM) is a promising method for value-added chemical synthesis. However, vanadium cerium (VCe) catalysts commonly exhibit insufficient DMM selectivity in spite of its moderate high-temperature methanol conversion. In this work, titanium dioxide (TiO 2) with relatively strong acidity was introduced into VCe catalyst to improve the catalysis performance of VCe. The results showed that the addition of TiO 2 enhanced the oxidation reduction and surface acidity of the catalyst, and effectively improved the selectivity and yield of DMM. Furthermore, a scaled-up conceptual process for the one-step oxidation of methanol to DMM was explored, designed and economically evaluated based on the TiO 2 modified catalysts. The entire conceptual process featured that multiple condensation-separation/absorption units offered a complete collection of the DMM. Through the optimization of the process, the generated products and unreacted methanol can be directly stripped from N 2 and O 2 , and complete separation of DMM-methanol azeotrope was achieved with only one vacuum distillation unit. The entire process at what catalysis performance (methanol conversion, DMM selectivity, etc.) could bring profit was revealed and discussed. This study emphasizes the interaction between catalyst design, conceptual process design and economic evaluation, providing new ideas for the development of efficient industrial catalysts. [ABSTRACT FROM AUTHOR]
Copyright of Journal of Industrial & Engineering Chemistry is the property of Elsevier B.V. and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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Items – Name: Title
  Label: Title
  Group: Ti
  Data: One-step catalytic oxidation of methanol to Dimethoxymethane: The effect of titanium dioxide on catalysis Performance, process conceptual design and evaluation.
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  Label: Authors
  Group: Au
  Data: <searchLink fieldCode="AR" term="%22Qi%2C+Xiao-xiao%22">Qi, Xiao-xiao</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Zhao%2C+Yun-rui%22">Zhao, Yun-rui</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Shi%2C+Hui%22">Shi, Hui</searchLink><relatesTo>2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Cui%2C+Chengtian%22">Cui, Chengtian</searchLink><relatesTo>3,4</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Gao%2C+Yongxiang%22">Gao, Yongxiang</searchLink><relatesTo>5</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Guo%2C+Heqin%22">Guo, Heqin</searchLink><relatesTo>5</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Tang%2C+Jihai%22">Tang, Jihai</searchLink><relatesTo>1,6</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Cui%2C+Mifen%22">Cui, Mifen</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Qiao%2C+Xu%22">Qiao, Xu</searchLink><relatesTo>1,6</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Xia%2C+Ming%22">Xia, Ming</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> mxia@njtech.edu.cn</i>
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  Data: <searchLink fieldCode="JN" term="%22Journal+of+Industrial+%26+Engineering+Chemistry%22">Journal of Industrial & Engineering Chemistry</searchLink>. Dec2025, Vol. 152, p732-740. 9p.
– Name: Subject
  Label: Subjects
  Group: Su
  Data: <searchLink fieldCode="DE" term="%22Titanium+dioxide%22">Titanium dioxide</searchLink><br /><searchLink fieldCode="DE" term="%22Methanol%22">Methanol</searchLink><br /><searchLink fieldCode="DE" term="%22Cost+benefit+analysis%22">Cost benefit analysis</searchLink><br /><searchLink fieldCode="DE" term="%22Production+planning%22">Production planning</searchLink><br /><searchLink fieldCode="DE" term="%22Catalytic+oxidation%22">Catalytic oxidation</searchLink><br /><searchLink fieldCode="DE" term="%22Methyl+ether%22">Methyl ether</searchLink><br /><searchLink fieldCode="DE" term="%22Catalysis%22">Catalysis</searchLink><br /><searchLink fieldCode="DE" term="%22Metal+catalysts%22">Metal catalysts</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: [Display omitted] The one-step methanol oxidation to dimethoxymethane (DMM) is a promising method for value-added chemical synthesis. However, vanadium cerium (VCe) catalysts commonly exhibit insufficient DMM selectivity in spite of its moderate high-temperature methanol conversion. In this work, titanium dioxide (TiO 2) with relatively strong acidity was introduced into VCe catalyst to improve the catalysis performance of VCe. The results showed that the addition of TiO 2 enhanced the oxidation reduction and surface acidity of the catalyst, and effectively improved the selectivity and yield of DMM. Furthermore, a scaled-up conceptual process for the one-step oxidation of methanol to DMM was explored, designed and economically evaluated based on the TiO 2 modified catalysts. The entire conceptual process featured that multiple condensation-separation/absorption units offered a complete collection of the DMM. Through the optimization of the process, the generated products and unreacted methanol can be directly stripped from N 2 and O 2 , and complete separation of DMM-methanol azeotrope was achieved with only one vacuum distillation unit. The entire process at what catalysis performance (methanol conversion, DMM selectivity, etc.) could bring profit was revealed and discussed. This study emphasizes the interaction between catalyst design, conceptual process design and economic evaluation, providing new ideas for the development of efficient industrial catalysts. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Journal of Industrial & Engineering Chemistry is the property of Elsevier B.V. and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
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      – Type: doi
        Value: 10.1016/j.jiec.2025.05.042
    Languages:
      – Code: eng
        Text: English
    PhysicalDescription:
      Pagination:
        PageCount: 9
        StartPage: 732
    Subjects:
      – SubjectFull: Titanium dioxide
        Type: general
      – SubjectFull: Methanol
        Type: general
      – SubjectFull: Cost benefit analysis
        Type: general
      – SubjectFull: Production planning
        Type: general
      – SubjectFull: Catalytic oxidation
        Type: general
      – SubjectFull: Methyl ether
        Type: general
      – SubjectFull: Catalysis
        Type: general
      – SubjectFull: Metal catalysts
        Type: general
    Titles:
      – TitleFull: One-step catalytic oxidation of methanol to Dimethoxymethane: The effect of titanium dioxide on catalysis Performance, process conceptual design and evaluation.
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            – D: 25
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              Text: Dec2025
              Type: published
              Y: 2025
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