Experimental and Theoretical Strategies for Multidisciplinary PTFE@TiO2-Based Microfibres Loaded with Multiple Metal Oxides for Anti-corrosion and Self-Cleaning Aerospace Applications.

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Title: Experimental and Theoretical Strategies for Multidisciplinary PTFE@TiO2-Based Microfibres Loaded with Multiple Metal Oxides for Anti-corrosion and Self-Cleaning Aerospace Applications.
Authors: Ezzat, Hend A.1 (AUTHOR) hend.ezzat@nriag.sci.eg, Sebak, M. A.2 (AUTHOR), Aladim, A. K.2 (AUTHOR), Shahat, M. Abdelhamid3 (AUTHOR) mohamed.abdelhamid@nriag.sci.eg
Source: Journal of Inorganic & Organometallic Polymers & Materials. Sep2025, Vol. 35 Issue 9, p7820-7841. 22p.
Subjects: Corrosion prevention, Aerospace technology, Cleaning, Composite materials, Superhydrophobic surfaces, Composite coating, Microfibers, Zinc oxide
Abstract: Spacecraft of the future must endure material deterioration and prolonged exposure to harsh space environments, necessitating the development of advanced materials with exceptional corrosion resistance and self-cleaning properties. To address these challenges, this study synthesizes novel PTFE@TiO2@ZnO (PFTZ), PTFE@TiO2@CuO (PFTC), and PTFE@TiO2@rGO (PFTG) microfibers for aerospace applications. A comprehensive evaluation was conducted to determine their physicochemical, morphological, electrical, and wettability properties, focusing on their potential for next-generation protective coatings. FESEM revealed that the PFTZ microfibers exhibit a well-defined porous network with an average pore size of 1.54 μm, promoting enhanced surface interactions. Contact angle measurements demonstrated that PFTZ exhibits the highest hydrophobicity (156.8°), classifying it as a superhydrophobic surface, which significantly minimizes water adhesion, thereby preventing oxidation and surface degradation. This superior hydrophobic behavior enhances its suitability for anticorrosion applications by acting as a moisture barrier against aggressive environments. Additionally, PFTZ demonstrated favorable electrical conductivity (15.6 × 10⁻2 S/m) and a surface roughness of 4.9 μm. Additionally, density functional theory (DFT) calculations were performed to analyze theoretical density of states (DOS), total dipole moment (TDM), HOMO/LUMO band gap, molecular electrostatic potential (MESP) map, and reactivity factors such as softness, hardness, nucleophilicity, and electrophilicity. The inhibition efficiency of these composites was examined through electron transfer (ΔN) and the highest Gibbs free energy adsorption capacity (∆Gads) for Cu, Al, and Fe metals, revealing that PFTZ exhibited the highest ∆Gads, indicating superior spontaneous cathodic chemical adsorption with metal surfaces. These findings highlight the role of ZnO hybridization in enhancing the protective properties of PTFE@TiO2 microfibers. Among the studied composites, PFTZ exhibited the highest efficiency for self-cleaning and anticorrosion applications, particularly in extreme environments. This study underscores the importance of multi-functional composite coatings that can improve material durability, thereby extending the operational lifespan of aerospace components subjected to extreme conditions. [ABSTRACT FROM AUTHOR]
Copyright of Journal of Inorganic & Organometallic Polymers & Materials is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Data: Experimental and Theoretical Strategies for Multidisciplinary PTFE@TiO<subscript>2</subscript>-Based Microfibres Loaded with Multiple Metal Oxides for Anti-corrosion and Self-Cleaning Aerospace Applications.
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  Data: <searchLink fieldCode="AR" term="%22Ezzat%2C+Hend+A%2E%22">Ezzat, Hend A.</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> hend.ezzat@nriag.sci.eg</i><br /><searchLink fieldCode="AR" term="%22Sebak%2C+M%2E+A%2E%22">Sebak, M. A.</searchLink><relatesTo>2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Aladim%2C+A%2E+K%2E%22">Aladim, A. K.</searchLink><relatesTo>2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Shahat%2C+M%2E+Abdelhamid%22">Shahat, M. Abdelhamid</searchLink><relatesTo>3</relatesTo> (AUTHOR)<i> mohamed.abdelhamid@nriag.sci.eg</i>
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  Data: <searchLink fieldCode="DE" term="%22Corrosion+prevention%22">Corrosion prevention</searchLink><br /><searchLink fieldCode="DE" term="%22Aerospace+technology%22">Aerospace technology</searchLink><br /><searchLink fieldCode="DE" term="%22Cleaning%22">Cleaning</searchLink><br /><searchLink fieldCode="DE" term="%22Composite+materials%22">Composite materials</searchLink><br /><searchLink fieldCode="DE" term="%22Superhydrophobic+surfaces%22">Superhydrophobic surfaces</searchLink><br /><searchLink fieldCode="DE" term="%22Composite+coating%22">Composite coating</searchLink><br /><searchLink fieldCode="DE" term="%22Microfibers%22">Microfibers</searchLink><br /><searchLink fieldCode="DE" term="%22Zinc+oxide%22">Zinc oxide</searchLink>
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  Data: Spacecraft of the future must endure material deterioration and prolonged exposure to harsh space environments, necessitating the development of advanced materials with exceptional corrosion resistance and self-cleaning properties. To address these challenges, this study synthesizes novel PTFE@TiO2@ZnO (PFTZ), PTFE@TiO2@CuO (PFTC), and PTFE@TiO2@rGO (PFTG) microfibers for aerospace applications. A comprehensive evaluation was conducted to determine their physicochemical, morphological, electrical, and wettability properties, focusing on their potential for next-generation protective coatings. FESEM revealed that the PFTZ microfibers exhibit a well-defined porous network with an average pore size of 1.54 μm, promoting enhanced surface interactions. Contact angle measurements demonstrated that PFTZ exhibits the highest hydrophobicity (156.8°), classifying it as a superhydrophobic surface, which significantly minimizes water adhesion, thereby preventing oxidation and surface degradation. This superior hydrophobic behavior enhances its suitability for anticorrosion applications by acting as a moisture barrier against aggressive environments. Additionally, PFTZ demonstrated favorable electrical conductivity (15.6 × 10⁻2 S/m) and a surface roughness of 4.9 μm. Additionally, density functional theory (DFT) calculations were performed to analyze theoretical density of states (DOS), total dipole moment (TDM), HOMO/LUMO band gap, molecular electrostatic potential (MESP) map, and reactivity factors such as softness, hardness, nucleophilicity, and electrophilicity. The inhibition efficiency of these composites was examined through electron transfer (ΔN) and the highest Gibbs free energy adsorption capacity (∆Gads) for Cu, Al, and Fe metals, revealing that PFTZ exhibited the highest ∆Gads, indicating superior spontaneous cathodic chemical adsorption with metal surfaces. These findings highlight the role of ZnO hybridization in enhancing the protective properties of PTFE@TiO2 microfibers. Among the studied composites, PFTZ exhibited the highest efficiency for self-cleaning and anticorrosion applications, particularly in extreme environments. This study underscores the importance of multi-functional composite coatings that can improve material durability, thereby extending the operational lifespan of aerospace components subjected to extreme conditions. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Journal of Inorganic & Organometallic Polymers & Materials is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
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      – Type: doi
        Value: 10.1007/s10904-025-03728-1
    Languages:
      – Code: eng
        Text: English
    PhysicalDescription:
      Pagination:
        PageCount: 22
        StartPage: 7820
    Subjects:
      – SubjectFull: Corrosion prevention
        Type: general
      – SubjectFull: Aerospace technology
        Type: general
      – SubjectFull: Cleaning
        Type: general
      – SubjectFull: Composite materials
        Type: general
      – SubjectFull: Superhydrophobic surfaces
        Type: general
      – SubjectFull: Composite coating
        Type: general
      – SubjectFull: Microfibers
        Type: general
      – SubjectFull: Zinc oxide
        Type: general
    Titles:
      – TitleFull: Experimental and Theoretical Strategies for Multidisciplinary PTFE@TiO2-Based Microfibres Loaded with Multiple Metal Oxides for Anti-corrosion and Self-Cleaning Aerospace Applications.
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            NameFull: Ezzat, Hend A.
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            NameFull: Sebak, M. A.
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            NameFull: Aladim, A. K.
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            – D: 01
              M: 09
              Text: Sep2025
              Type: published
              Y: 2025
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