An improved method of moving wear particle image analysis for wear monitoring.

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Title: An improved method of moving wear particle image analysis for wear monitoring.
Authors: Liu, Jing1 (AUTHOR) hf2016210482@mail.hfut.edu.cn, Wang, Shuo1 (AUTHOR) shuo.wang@mail.xjtu.edu.cn, Wu, Tonghai1 (AUTHOR) tonghai.wu@mail.xjtu.edu.cn
Source: Industrial Lubrication & Tribology. 2025, Vol. 77 Issue 9, p1607-1617. 11p.
Subjects: Particle analysis, Feature extraction, Image processing, Lubricating oils, Detection algorithms, Engineering systems, Multisensor data fusion
Abstract: Purpose: The purpose of this study is to provide a method for detecting moving wear particles by integrating spatiotemporal features, aiming to achieve fast and accurate localization and feature extraction of particles of various sizes in complex background images. Design/methodology/approach: Moving particle analysis provides comprehensive information for characterizing the wear condition of mechanical systems. However, the detection accuracy of this promising technique is constrained by complex backgrounds. To address this, a two-step detection methodology is proposed by integrating the temporal and spatial features, involving a Gaussian mixture model-based coarse localization module for initial particle contour estimation and a Distance Regularized Level Set Evolution method-based precise detection strategy for boundary refinement. With this model, misdetections resulting from the background complexity can be corrected. Furthermore, morphological and statistical features are precisely extracted by matching and tracking detected multiview particle images across consecutive frames. Findings: For verification, the proposed model is tested on fifteen samples of lubricant oil obtained from simulation experiments and industrial robot reduction gearboxes. The results demonstrate that the proposed method effectively detected moving particles from lubricant oil, with improvements in the accuracy of particle feature extraction from 70.2% to 89.5% compared to traditional methods. Originality/value: Compared to traditional methods that rely solely on temporal or spatial information, the proposed method enhances the accuracy of particle localization and feature extraction. Peer review: The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-01-2025-0022/ [ABSTRACT FROM AUTHOR]
Copyright of Industrial Lubrication & Tribology is the property of Emerald Publishing Limited and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
Database: Engineering Source
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Header DbId: egs
DbLabel: Engineering Source
An: 189060619
AccessLevel: 6
PubType: Academic Journal
PubTypeId: academicJournal
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Items – Name: Title
  Label: Title
  Group: Ti
  Data: An improved method of moving wear particle image analysis for wear monitoring.
– Name: Author
  Label: Authors
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  Data: <searchLink fieldCode="AR" term="%22Liu%2C+Jing%22">Liu, Jing</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> hf2016210482@mail.hfut.edu.cn</i><br /><searchLink fieldCode="AR" term="%22Wang%2C+Shuo%22">Wang, Shuo</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> shuo.wang@mail.xjtu.edu.cn</i><br /><searchLink fieldCode="AR" term="%22Wu%2C+Tonghai%22">Wu, Tonghai</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> tonghai.wu@mail.xjtu.edu.cn</i>
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  Data: <searchLink fieldCode="JN" term="%22Industrial+Lubrication+%26+Tribology%22">Industrial Lubrication & Tribology</searchLink>. 2025, Vol. 77 Issue 9, p1607-1617. 11p.
– Name: Subject
  Label: Subjects
  Group: Su
  Data: <searchLink fieldCode="DE" term="%22Particle+analysis%22">Particle analysis</searchLink><br /><searchLink fieldCode="DE" term="%22Feature+extraction%22">Feature extraction</searchLink><br /><searchLink fieldCode="DE" term="%22Image+processing%22">Image processing</searchLink><br /><searchLink fieldCode="DE" term="%22Lubricating+oils%22">Lubricating oils</searchLink><br /><searchLink fieldCode="DE" term="%22Detection+algorithms%22">Detection algorithms</searchLink><br /><searchLink fieldCode="DE" term="%22Engineering+systems%22">Engineering systems</searchLink><br /><searchLink fieldCode="DE" term="%22Multisensor+data+fusion%22">Multisensor data fusion</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: Purpose: The purpose of this study is to provide a method for detecting moving wear particles by integrating spatiotemporal features, aiming to achieve fast and accurate localization and feature extraction of particles of various sizes in complex background images. Design/methodology/approach: Moving particle analysis provides comprehensive information for characterizing the wear condition of mechanical systems. However, the detection accuracy of this promising technique is constrained by complex backgrounds. To address this, a two-step detection methodology is proposed by integrating the temporal and spatial features, involving a Gaussian mixture model-based coarse localization module for initial particle contour estimation and a Distance Regularized Level Set Evolution method-based precise detection strategy for boundary refinement. With this model, misdetections resulting from the background complexity can be corrected. Furthermore, morphological and statistical features are precisely extracted by matching and tracking detected multiview particle images across consecutive frames. Findings: For verification, the proposed model is tested on fifteen samples of lubricant oil obtained from simulation experiments and industrial robot reduction gearboxes. The results demonstrate that the proposed method effectively detected moving particles from lubricant oil, with improvements in the accuracy of particle feature extraction from 70.2% to 89.5% compared to traditional methods. Originality/value: Compared to traditional methods that rely solely on temporal or spatial information, the proposed method enhances the accuracy of particle localization and feature extraction. Peer review: The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-01-2025-0022/ [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Industrial Lubrication & Tribology is the property of Emerald Publishing Limited and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
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        Value: 10.1108/ILT-01-2025-0022
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        Text: English
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        PageCount: 11
        StartPage: 1607
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      – SubjectFull: Particle analysis
        Type: general
      – SubjectFull: Feature extraction
        Type: general
      – SubjectFull: Image processing
        Type: general
      – SubjectFull: Lubricating oils
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      – SubjectFull: Detection algorithms
        Type: general
      – SubjectFull: Engineering systems
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      – SubjectFull: Multisensor data fusion
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      – TitleFull: An improved method of moving wear particle image analysis for wear monitoring.
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            NameFull: Liu, Jing
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            NameFull: Wang, Shuo
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            NameFull: Wu, Tonghai
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            – D: 01
              M: 11
              Text: 2025
              Type: published
              Y: 2025
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