Bio-inspired surface modification of aluminium heat exchanger fins using laser structuring and PDMS coating for improved and scalable hydrophobic and ice-adhesion performance.

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Title: Bio-inspired surface modification of aluminium heat exchanger fins using laser structuring and PDMS coating for improved and scalable hydrophobic and ice-adhesion performance.
Authors: Li, Chenglin1 (AUTHOR) chenglin.li@tu-dresden.de, Apelt, Sabine1 (AUTHOR), Feuer, Anne2 (AUTHOR), Idrisov, Ravil2 (AUTHOR), Bergmann, Ute1 (AUTHOR)
Source: Journal of Adhesion. 2025, Vol. 101 Issue 16, p1906-1921. 16p.
Subjects: Heat pump efficiency, Polydimethylsiloxane, Biomimetics, Heat exchangers, Surface preparation, Laser ablation, Hydrophobic interactions
Abstract: With the rapid increase in heat pump installations, the issue of icing on aluminium fins in ASHP has become significant. Ice formation reduces heat exchanger efficiency, leading to higher energy consumption and maintenance costs. To address these issues, we propose the use of DLIP to create bio-inspired structures on aluminium surfaces, followed by applying PDMS via dip-coating to further enhance the hydrophobic and anti-icing properties. The untreated and treated samples were tested for ice adhesion, dynamic and static contact angles before and after ice adhesion, and PDMS coating on the sample surface was observed with sem. DLIP treated surfaces showed significantly increased static contact angles, while the subsequent PDMS coating further reduced ice adhesion. SEM characterization revealed the line-like surface structures inspired by scallop shells with a periodic distance of 18 µm inspired by lotus leaves. The modified surfaces significantly increased the hydrophobicity compared to non-structured Al surfaces for about 40° while maintaining the low ice adhesion strength of 400 kPa, suggesting potential applications for optimizing heat pump efficiency. [ABSTRACT FROM AUTHOR]
Copyright of Journal of Adhesion is the property of Taylor & Francis Ltd and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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Items – Name: Title
  Label: Title
  Group: Ti
  Data: Bio-inspired surface modification of aluminium heat exchanger fins using laser structuring and PDMS coating for improved and scalable hydrophobic and ice-adhesion performance.
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  Label: Authors
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  Data: <searchLink fieldCode="AR" term="%22Li%2C+Chenglin%22">Li, Chenglin</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> chenglin.li@tu-dresden.de</i><br /><searchLink fieldCode="AR" term="%22Apelt%2C+Sabine%22">Apelt, Sabine</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Feuer%2C+Anne%22">Feuer, Anne</searchLink><relatesTo>2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Idrisov%2C+Ravil%22">Idrisov, Ravil</searchLink><relatesTo>2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Bergmann%2C+Ute%22">Bergmann, Ute</searchLink><relatesTo>1</relatesTo> (AUTHOR)
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  Data: <searchLink fieldCode="JN" term="%22Journal+of+Adhesion%22">Journal of Adhesion</searchLink>. 2025, Vol. 101 Issue 16, p1906-1921. 16p.
– Name: Subject
  Label: Subjects
  Group: Su
  Data: <searchLink fieldCode="DE" term="%22Heat+pump+efficiency%22">Heat pump efficiency</searchLink><br /><searchLink fieldCode="DE" term="%22Polydimethylsiloxane%22">Polydimethylsiloxane</searchLink><br /><searchLink fieldCode="DE" term="%22Biomimetics%22">Biomimetics</searchLink><br /><searchLink fieldCode="DE" term="%22Heat+exchangers%22">Heat exchangers</searchLink><br /><searchLink fieldCode="DE" term="%22Surface+preparation%22">Surface preparation</searchLink><br /><searchLink fieldCode="DE" term="%22Laser+ablation%22">Laser ablation</searchLink><br /><searchLink fieldCode="DE" term="%22Hydrophobic+interactions%22">Hydrophobic interactions</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: With the rapid increase in heat pump installations, the issue of icing on aluminium fins in ASHP has become significant. Ice formation reduces heat exchanger efficiency, leading to higher energy consumption and maintenance costs. To address these issues, we propose the use of DLIP to create bio-inspired structures on aluminium surfaces, followed by applying PDMS via dip-coating to further enhance the hydrophobic and anti-icing properties. The untreated and treated samples were tested for ice adhesion, dynamic and static contact angles before and after ice adhesion, and PDMS coating on the sample surface was observed with sem. DLIP treated surfaces showed significantly increased static contact angles, while the subsequent PDMS coating further reduced ice adhesion. SEM characterization revealed the line-like surface structures inspired by scallop shells with a periodic distance of 18 µm inspired by lotus leaves. The modified surfaces significantly increased the hydrophobicity compared to non-structured Al surfaces for about 40° while maintaining the low ice adhesion strength of 400 kPa, suggesting potential applications for optimizing heat pump efficiency. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Journal of Adhesion is the property of Taylor & Francis Ltd and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
  BibEntity:
    Identifiers:
      – Type: doi
        Value: 10.1080/00218464.2025.2511330
    Languages:
      – Code: eng
        Text: English
    PhysicalDescription:
      Pagination:
        PageCount: 16
        StartPage: 1906
    Subjects:
      – SubjectFull: Heat pump efficiency
        Type: general
      – SubjectFull: Polydimethylsiloxane
        Type: general
      – SubjectFull: Biomimetics
        Type: general
      – SubjectFull: Heat exchangers
        Type: general
      – SubjectFull: Surface preparation
        Type: general
      – SubjectFull: Laser ablation
        Type: general
      – SubjectFull: Hydrophobic interactions
        Type: general
    Titles:
      – TitleFull: Bio-inspired surface modification of aluminium heat exchanger fins using laser structuring and PDMS coating for improved and scalable hydrophobic and ice-adhesion performance.
        Type: main
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      – PersonEntity:
          Name:
            NameFull: Li, Chenglin
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            NameFull: Apelt, Sabine
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            NameFull: Feuer, Anne
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            NameFull: Idrisov, Ravil
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            NameFull: Bergmann, Ute
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            – D: 01
              M: 12
              Text: 2025
              Type: published
              Y: 2025
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            – TitleFull: Journal of Adhesion
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