Quantitative non-destructive evaluation analysis and characterisation of microcrack detection based on carbon steel weld under alternating current field measurement.

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Title: Quantitative non-destructive evaluation analysis and characterisation of microcrack detection based on carbon steel weld under alternating current field measurement.
Authors: Zhou, Zhaoming1,2 (AUTHOR), Tang, Weixuan1 (AUTHOR) 1505574589@qq.com, Zhou, Zhonghua3 (AUTHOR), Mi, Wei4 (AUTHOR), Li, Kai5 (AUTHOR)
Source: Nondestructive Testing & Evaluation. Dec2025, Vol. 40 Issue 12, p6200-6224. 25p.
Subjects: Microcracks, Nondestructive testing, Nuclear industry, Stress concentration, Steel welding, Alternating currents, Magnetic properties, Welding inspection
Abstract: Nondestructive testing of microcrack in welding seams is a key and challenging task in nuclear industry to evaluate material properties. The real magnetic characteristics of welds and stress redistribution have not been considered in the previous numerical simulation of welds and base metal materials, which leads to conservative calculation values and fails to meet actual engineering expectations. In this work, based on the difference between weld and base material structure, a non-uniform weld magnetic charge model was established and the stress distribution characteristics of weld cracks were analysed. The characteristics and gradient distribution of magnetic signals at weld and weld crack are calculated. The work quantitatively studied and characterised the influence of the offset weld position of the detection probe, the distance between the crack and the probe, the crack cluster, and the crack at the interface between the weld and the base metal on the detection signal. The microcrack detection of base metal, weld, and interface under various working conditions was compared and analysed. The difficulty of the AC electromagnetic method in weld inspection is solved, and the weld microcrack identification is realised. The results provide theoretical guidance for the identification of potential weld microcracks in spent fuel pools. [ABSTRACT FROM AUTHOR]
Copyright of Nondestructive Testing & Evaluation is the property of Taylor & Francis Ltd and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Label: Title
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  Data: Quantitative non-destructive evaluation analysis and characterisation of microcrack detection based on carbon steel weld under alternating current field measurement.
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  Data: <searchLink fieldCode="AR" term="%22Zhou%2C+Zhaoming%22">Zhou, Zhaoming</searchLink><relatesTo>1,2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Tang%2C+Weixuan%22">Tang, Weixuan</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> 1505574589@qq.com</i><br /><searchLink fieldCode="AR" term="%22Zhou%2C+Zhonghua%22">Zhou, Zhonghua</searchLink><relatesTo>3</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Mi%2C+Wei%22">Mi, Wei</searchLink><relatesTo>4</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Li%2C+Kai%22">Li, Kai</searchLink><relatesTo>5</relatesTo> (AUTHOR)
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  Data: <searchLink fieldCode="JN" term="%22Nondestructive+Testing+%26+Evaluation%22">Nondestructive Testing & Evaluation</searchLink>. Dec2025, Vol. 40 Issue 12, p6200-6224. 25p.
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  Data: <searchLink fieldCode="DE" term="%22Microcracks%22">Microcracks</searchLink><br /><searchLink fieldCode="DE" term="%22Nondestructive+testing%22">Nondestructive testing</searchLink><br /><searchLink fieldCode="DE" term="%22Nuclear+industry%22">Nuclear industry</searchLink><br /><searchLink fieldCode="DE" term="%22Stress+concentration%22">Stress concentration</searchLink><br /><searchLink fieldCode="DE" term="%22Steel+welding%22">Steel welding</searchLink><br /><searchLink fieldCode="DE" term="%22Alternating+currents%22">Alternating currents</searchLink><br /><searchLink fieldCode="DE" term="%22Magnetic+properties%22">Magnetic properties</searchLink><br /><searchLink fieldCode="DE" term="%22Welding+inspection%22">Welding inspection</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: Nondestructive testing of microcrack in welding seams is a key and challenging task in nuclear industry to evaluate material properties. The real magnetic characteristics of welds and stress redistribution have not been considered in the previous numerical simulation of welds and base metal materials, which leads to conservative calculation values and fails to meet actual engineering expectations. In this work, based on the difference between weld and base material structure, a non-uniform weld magnetic charge model was established and the stress distribution characteristics of weld cracks were analysed. The characteristics and gradient distribution of magnetic signals at weld and weld crack are calculated. The work quantitatively studied and characterised the influence of the offset weld position of the detection probe, the distance between the crack and the probe, the crack cluster, and the crack at the interface between the weld and the base metal on the detection signal. The microcrack detection of base metal, weld, and interface under various working conditions was compared and analysed. The difficulty of the AC electromagnetic method in weld inspection is solved, and the weld microcrack identification is realised. The results provide theoretical guidance for the identification of potential weld microcracks in spent fuel pools. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Nondestructive Testing & Evaluation is the property of Taylor & Francis Ltd and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
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        Value: 10.1080/10589759.2025.2457571
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      – Code: eng
        Text: English
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        PageCount: 25
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    Subjects:
      – SubjectFull: Microcracks
        Type: general
      – SubjectFull: Nondestructive testing
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      – SubjectFull: Nuclear industry
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      – SubjectFull: Stress concentration
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      – SubjectFull: Steel welding
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      – SubjectFull: Alternating currents
        Type: general
      – SubjectFull: Magnetic properties
        Type: general
      – SubjectFull: Welding inspection
        Type: general
    Titles:
      – TitleFull: Quantitative non-destructive evaluation analysis and characterisation of microcrack detection based on carbon steel weld under alternating current field measurement.
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            NameFull: Zhou, Zhaoming
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            NameFull: Tang, Weixuan
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            NameFull: Zhou, Zhonghua
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            NameFull: Mi, Wei
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            – D: 01
              M: 12
              Text: Dec2025
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              Y: 2025
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