Evaluation of Workability and Crack Resistance of Recycled Plastic Asphalt Mixtures.

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Title: Evaluation of Workability and Crack Resistance of Recycled Plastic Asphalt Mixtures.
Authors: Jing, Haosen1 (AUTHOR) riccardo.monticelli@unipr.it, Monticelli, Riccardo1,2 (AUTHOR), Graiff, Claudia1,2 (AUTHOR), Bergamonti, Laura2 (AUTHOR), Romeo, Elena1 (AUTHOR) elena.romeo@unipr.it, Tebaldi, Gabriele1 (AUTHOR) gtebaldi@unipr.it
Source: Polymers (20734360). Nov2025, Vol. 17 Issue 21, p2840. 15p.
Subjects: Plastic recycling, Bituminous materials, Thermoplastic composites, R-curves, Feasibility studies, Thermal stability, Asphalt emulsion mixtures, Sustainable development
Abstract: To address the global plastic crisis, recycled plastics from food packaging were used as road materials by the dry method for practical application research. First, the main components of the recycled plastics were identified based on FTIR, and their thermal stability was evaluated through DSC, TG, and microscopic analysis. Then, the workability of the plastic–asphalt mixture was evaluated using the gyratory compaction indicator, void content, and compaction energy index (CEI). Finally, the effect of reused plastics on the cracking resistance of bituminous mixtures was examined with the Superpave IDT test. The results indicate that recycled plastics from food packaging are polyolefin composite materials, primarily consisting of Low-Density Polyethylene (LDPE), Linear Low-Density Polyethylene (LLDPE), High-Density Polyethylene (HDPE), and Polypropylene (PP), and that their thermal stability meets production requirements. Good compaction performance was observed with plastic content below 2% of the aggregate weight, while higher contents reduced void content due to the space occupied by plastics. When the plastic content increased from 0.5% to 2.0%, creep compliance decreased from 68.4% to 77.87%, while the m-value, tensile strength, and elastic energy maximum decreased by 30.77%, 5.6%, and 7%, respectively. In contrast, the failure strain, fracture energy, and maximum DSCE increased by 25.86%, 87.43%, and 133.05%, respectively. The recycled plastic enhanced the toughness of the asphalt mixture, increasing the dissipated energy during crack propagation and improving its resistance to permanent deformation. Moreover, the plastics hindered crack propagation through a bridging effect, leading to fewer cracks within plastic zones compared with surrounding areas. This study provides actionable guidance for the application of composite plastics in asphalt pavements and supports their sustainable development. [ABSTRACT FROM AUTHOR]
Copyright of Polymers (20734360) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Data: Evaluation of Workability and Crack Resistance of Recycled Plastic Asphalt Mixtures.
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  Data: <searchLink fieldCode="AR" term="%22Jing%2C+Haosen%22">Jing, Haosen</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> riccardo.monticelli@unipr.it</i><br /><searchLink fieldCode="AR" term="%22Monticelli%2C+Riccardo%22">Monticelli, Riccardo</searchLink><relatesTo>1,2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Graiff%2C+Claudia%22">Graiff, Claudia</searchLink><relatesTo>1,2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Bergamonti%2C+Laura%22">Bergamonti, Laura</searchLink><relatesTo>2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Romeo%2C+Elena%22">Romeo, Elena</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> elena.romeo@unipr.it</i><br /><searchLink fieldCode="AR" term="%22Tebaldi%2C+Gabriele%22">Tebaldi, Gabriele</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> gtebaldi@unipr.it</i>
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  Data: <searchLink fieldCode="JN" term="%22Polymers+%2820734360%29%22">Polymers (20734360)</searchLink>. Nov2025, Vol. 17 Issue 21, p2840. 15p.
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  Data: <searchLink fieldCode="DE" term="%22Plastic+recycling%22">Plastic recycling</searchLink><br /><searchLink fieldCode="DE" term="%22Bituminous+materials%22">Bituminous materials</searchLink><br /><searchLink fieldCode="DE" term="%22Thermoplastic+composites%22">Thermoplastic composites</searchLink><br /><searchLink fieldCode="DE" term="%22R-curves%22">R-curves</searchLink><br /><searchLink fieldCode="DE" term="%22Feasibility+studies%22">Feasibility studies</searchLink><br /><searchLink fieldCode="DE" term="%22Thermal+stability%22">Thermal stability</searchLink><br /><searchLink fieldCode="DE" term="%22Asphalt+emulsion+mixtures%22">Asphalt emulsion mixtures</searchLink><br /><searchLink fieldCode="DE" term="%22Sustainable+development%22">Sustainable development</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: To address the global plastic crisis, recycled plastics from food packaging were used as road materials by the dry method for practical application research. First, the main components of the recycled plastics were identified based on FTIR, and their thermal stability was evaluated through DSC, TG, and microscopic analysis. Then, the workability of the plastic–asphalt mixture was evaluated using the gyratory compaction indicator, void content, and compaction energy index (CEI). Finally, the effect of reused plastics on the cracking resistance of bituminous mixtures was examined with the Superpave IDT test. The results indicate that recycled plastics from food packaging are polyolefin composite materials, primarily consisting of Low-Density Polyethylene (LDPE), Linear Low-Density Polyethylene (LLDPE), High-Density Polyethylene (HDPE), and Polypropylene (PP), and that their thermal stability meets production requirements. Good compaction performance was observed with plastic content below 2% of the aggregate weight, while higher contents reduced void content due to the space occupied by plastics. When the plastic content increased from 0.5% to 2.0%, creep compliance decreased from 68.4% to 77.87%, while the m-value, tensile strength, and elastic energy maximum decreased by 30.77%, 5.6%, and 7%, respectively. In contrast, the failure strain, fracture energy, and maximum DSCE increased by 25.86%, 87.43%, and 133.05%, respectively. The recycled plastic enhanced the toughness of the asphalt mixture, increasing the dissipated energy during crack propagation and improving its resistance to permanent deformation. Moreover, the plastics hindered crack propagation through a bridging effect, leading to fewer cracks within plastic zones compared with surrounding areas. This study provides actionable guidance for the application of composite plastics in asphalt pavements and supports their sustainable development. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Polymers (20734360) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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      – Type: doi
        Value: 10.3390/polym17212840
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      – Code: eng
        Text: English
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      Pagination:
        PageCount: 15
        StartPage: 2840
    Subjects:
      – SubjectFull: Plastic recycling
        Type: general
      – SubjectFull: Bituminous materials
        Type: general
      – SubjectFull: Thermoplastic composites
        Type: general
      – SubjectFull: R-curves
        Type: general
      – SubjectFull: Feasibility studies
        Type: general
      – SubjectFull: Thermal stability
        Type: general
      – SubjectFull: Asphalt emulsion mixtures
        Type: general
      – SubjectFull: Sustainable development
        Type: general
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      – TitleFull: Evaluation of Workability and Crack Resistance of Recycled Plastic Asphalt Mixtures.
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            NameFull: Jing, Haosen
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            – D: 01
              M: 11
              Text: Nov2025
              Type: published
              Y: 2025
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