Research Progress on Additively Manufactured Diamond Tools.

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Title: Research Progress on Additively Manufactured Diamond Tools.
Authors: Tian, Chenchen1,2 (AUTHOR) tianchenchen@sdu.edu.cn, Chen, Chi1,2 (AUTHOR), Wan, Yi1,2,3 (AUTHOR), Li, Xuekun1,3 (AUTHOR)
Source: Materials (1996-1944). Dec2025, Vol. 18 Issue 24, p5540. 26p.
Subjects: Industrial diamonds, Metal-cutting tools, Three-dimensional printing, Engineering services, Geological research, Manufacturing industries
Abstract: With their exceptional hardness and wear resistance, diamond tools hold an irreplaceable position in critical fields such as precision machining, geological exploration, and construction engineering. However, traditional manufacturing processes like powder metallurgy still face numerous limitations in terms of structural design optimization, the controllability of diamond particle distribution, and the shortening of production cycles. In recent years, additive manufacturing has emerged as a disruptive technology that precisely constructs three-dimensional structures in a layer-by-layer manner, offering new possibilities for the customized design and functionally integrated manufacturing of high-performance and complex-structured diamond tools. This paper systematically reviews the recent research progress on the additive manufacturing of diamond tools. It focuses on summarizing the fabrication characteristics and performance of metal-bonded diamond tools, resin-bonded diamond tools, and ceramic-bond diamond tools prepared by different additive manufacturing processes. On this basis, the paper further discusses the key technical challenges and future development directions in this field, with the aim of providing a theoretical reference and technical guidance for the design optimization and engineering applications of additively manufactured diamond tools. [ABSTRACT FROM AUTHOR]
Copyright of Materials (1996-1944) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Data: Research Progress on Additively Manufactured Diamond Tools.
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  Data: <searchLink fieldCode="AR" term="%22Tian%2C+Chenchen%22">Tian, Chenchen</searchLink><relatesTo>1,2</relatesTo> (AUTHOR)<i> tianchenchen@sdu.edu.cn</i><br /><searchLink fieldCode="AR" term="%22Chen%2C+Chi%22">Chen, Chi</searchLink><relatesTo>1,2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Wan%2C+Yi%22">Wan, Yi</searchLink><relatesTo>1,2,3</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Li%2C+Xuekun%22">Li, Xuekun</searchLink><relatesTo>1,3</relatesTo> (AUTHOR)
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  Data: <searchLink fieldCode="JN" term="%22Materials+%281996-1944%29%22">Materials (1996-1944)</searchLink>. Dec2025, Vol. 18 Issue 24, p5540. 26p.
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  Data: <searchLink fieldCode="DE" term="%22Industrial+diamonds%22">Industrial diamonds</searchLink><br /><searchLink fieldCode="DE" term="%22Metal-cutting+tools%22">Metal-cutting tools</searchLink><br /><searchLink fieldCode="DE" term="%22Three-dimensional+printing%22">Three-dimensional printing</searchLink><br /><searchLink fieldCode="DE" term="%22Engineering+services%22">Engineering services</searchLink><br /><searchLink fieldCode="DE" term="%22Geological+research%22">Geological research</searchLink><br /><searchLink fieldCode="DE" term="%22Manufacturing+industries%22">Manufacturing industries</searchLink>
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  Label: Abstract
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  Data: With their exceptional hardness and wear resistance, diamond tools hold an irreplaceable position in critical fields such as precision machining, geological exploration, and construction engineering. However, traditional manufacturing processes like powder metallurgy still face numerous limitations in terms of structural design optimization, the controllability of diamond particle distribution, and the shortening of production cycles. In recent years, additive manufacturing has emerged as a disruptive technology that precisely constructs three-dimensional structures in a layer-by-layer manner, offering new possibilities for the customized design and functionally integrated manufacturing of high-performance and complex-structured diamond tools. This paper systematically reviews the recent research progress on the additive manufacturing of diamond tools. It focuses on summarizing the fabrication characteristics and performance of metal-bonded diamond tools, resin-bonded diamond tools, and ceramic-bond diamond tools prepared by different additive manufacturing processes. On this basis, the paper further discusses the key technical challenges and future development directions in this field, with the aim of providing a theoretical reference and technical guidance for the design optimization and engineering applications of additively manufactured diamond tools. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
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  Data: <i>Copyright of Materials (1996-1944) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
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    Identifiers:
      – Type: doi
        Value: 10.3390/ma18245540
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      – Code: eng
        Text: English
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        PageCount: 26
        StartPage: 5540
    Subjects:
      – SubjectFull: Industrial diamonds
        Type: general
      – SubjectFull: Metal-cutting tools
        Type: general
      – SubjectFull: Three-dimensional printing
        Type: general
      – SubjectFull: Engineering services
        Type: general
      – SubjectFull: Geological research
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      – SubjectFull: Manufacturing industries
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      – TitleFull: Research Progress on Additively Manufactured Diamond Tools.
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            NameFull: Tian, Chenchen
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            NameFull: Chen, Chi
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            NameFull: Wan, Yi
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            NameFull: Li, Xuekun
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            – D: 15
              M: 12
              Text: Dec2025
              Type: published
              Y: 2025
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              Value: 18
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            – TitleFull: Materials (1996-1944)
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