Effect of CeO2 Addition on Erosive and Abrasive Wear of WC-12Co High-Velocity Oxy-fuel Sprayed Coatings.

Saved in:
Bibliographic Details
Title: Effect of CeO2 Addition on Erosive and Abrasive Wear of WC-12Co High-Velocity Oxy-fuel Sprayed Coatings.
Authors: Mishra, Tribhuwan Kishore1 (AUTHOR) er.tribhuwanmishra@gmail.com, Prashant, G. K.2 (AUTHOR), Kumar, Arbind3 (AUTHOR)
Source: Journal of Materials Engineering & Performance. Jan2026, Vol. 35 Issue 3, p2326-2346. 21p.
Subjects: Cerium oxides, Mechanical wear, Tungsten carbide-cobalt alloys, Surface coatings, Hardness, Microstructure, Fretting corrosion, Bond strengths
Abstract: Decarburization poses a significant challenge in HVOF-sprayed WC-12Co coatings, leading to a decline in overall performance. To address this issue, this experimental study explores the impact of incorporating cerium oxide (CeO2) on tungsten carbide coatings' dry erosive and abrasive wear behavior. The deposition of coatings onto low-carbon AISI 1020 grade steel was accomplished using a high-velocity oxy-fuel (HVOF) coating technique. Various aspects of the coatings, including microstructure, phase composition, porosity, adhesive bond strength, and microhardness, were thoroughly examined. Analysis of the coatings' cross-sectional morphology revealed that the grains of CeO2-modified WC-12Co coatings exhibited a finer structure than conventional WC-12Co coatings. The addition of rare earth oxides reduced porosity while having minimal impact on bond strength; specifically, the modified coating with a 2 wt.% cerium oxide content displayed a microhardness of 1320 ± 70 HV0.3 and an adhesive bond strength of 73.60 ± 5 MPa. Notably, this modified coating demonstrated enhanced erosive and abrasive wear resistance and the optimized addition of 2 wt.% shows 20 and 130% lower erosive and abrasive wear than the conventional WC-12Co coating, respectively. [ABSTRACT FROM AUTHOR]
Copyright of Journal of Materials Engineering & Performance is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
Database: Engineering Source
FullText Text:
  Availability: 0
Header DbId: egs
DbLabel: Engineering Source
An: 191013245
AccessLevel: 6
PubType: Academic Journal
PubTypeId: academicJournal
PreciseRelevancyScore: 0
IllustrationInfo
Items – Name: Title
  Label: Title
  Group: Ti
  Data: Effect of CeO<subscript>2</subscript> Addition on Erosive and Abrasive Wear of WC-12Co High-Velocity Oxy-fuel Sprayed Coatings.
– Name: Author
  Label: Authors
  Group: Au
  Data: <searchLink fieldCode="AR" term="%22Mishra%2C+Tribhuwan+Kishore%22">Mishra, Tribhuwan Kishore</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> er.tribhuwanmishra@gmail.com</i><br /><searchLink fieldCode="AR" term="%22Prashant%2C+G%2E+K%2E%22">Prashant, G. K.</searchLink><relatesTo>2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Kumar%2C+Arbind%22">Kumar, Arbind</searchLink><relatesTo>3</relatesTo> (AUTHOR)
– Name: TitleSource
  Label: Source
  Group: Src
  Data: <searchLink fieldCode="JN" term="%22Journal+of+Materials+Engineering+%26+Performance%22">Journal of Materials Engineering & Performance</searchLink>. Jan2026, Vol. 35 Issue 3, p2326-2346. 21p.
– Name: Subject
  Label: Subjects
  Group: Su
  Data: <searchLink fieldCode="DE" term="%22Cerium+oxides%22">Cerium oxides</searchLink><br /><searchLink fieldCode="DE" term="%22Mechanical+wear%22">Mechanical wear</searchLink><br /><searchLink fieldCode="DE" term="%22Tungsten+carbide-cobalt+alloys%22">Tungsten carbide-cobalt alloys</searchLink><br /><searchLink fieldCode="DE" term="%22Surface+coatings%22">Surface coatings</searchLink><br /><searchLink fieldCode="DE" term="%22Hardness%22">Hardness</searchLink><br /><searchLink fieldCode="DE" term="%22Microstructure%22">Microstructure</searchLink><br /><searchLink fieldCode="DE" term="%22Fretting+corrosion%22">Fretting corrosion</searchLink><br /><searchLink fieldCode="DE" term="%22Bond+strengths%22">Bond strengths</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: Decarburization poses a significant challenge in HVOF-sprayed WC-12Co coatings, leading to a decline in overall performance. To address this issue, this experimental study explores the impact of incorporating cerium oxide (CeO2) on tungsten carbide coatings' dry erosive and abrasive wear behavior. The deposition of coatings onto low-carbon AISI 1020 grade steel was accomplished using a high-velocity oxy-fuel (HVOF) coating technique. Various aspects of the coatings, including microstructure, phase composition, porosity, adhesive bond strength, and microhardness, were thoroughly examined. Analysis of the coatings' cross-sectional morphology revealed that the grains of CeO2-modified WC-12Co coatings exhibited a finer structure than conventional WC-12Co coatings. The addition of rare earth oxides reduced porosity while having minimal impact on bond strength; specifically, the modified coating with a 2 wt.% cerium oxide content displayed a microhardness of 1320 ± 70 HV0.3 and an adhesive bond strength of 73.60 ± 5 MPa. Notably, this modified coating demonstrated enhanced erosive and abrasive wear resistance and the optimized addition of 2 wt.% shows 20 and 130% lower erosive and abrasive wear than the conventional WC-12Co coating, respectively. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Journal of Materials Engineering & Performance is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
PLink https://search.ebscohost.com/login.aspx?direct=true&site=eds-live&db=egs&AN=191013245
RecordInfo BibRecord:
  BibEntity:
    Identifiers:
      – Type: doi
        Value: 10.1007/s11665-025-11709-1
    Languages:
      – Code: eng
        Text: English
    PhysicalDescription:
      Pagination:
        PageCount: 21
        StartPage: 2326
    Subjects:
      – SubjectFull: Cerium oxides
        Type: general
      – SubjectFull: Mechanical wear
        Type: general
      – SubjectFull: Tungsten carbide-cobalt alloys
        Type: general
      – SubjectFull: Surface coatings
        Type: general
      – SubjectFull: Hardness
        Type: general
      – SubjectFull: Microstructure
        Type: general
      – SubjectFull: Fretting corrosion
        Type: general
      – SubjectFull: Bond strengths
        Type: general
    Titles:
      – TitleFull: Effect of CeO2 Addition on Erosive and Abrasive Wear of WC-12Co High-Velocity Oxy-fuel Sprayed Coatings.
        Type: main
  BibRelationships:
    HasContributorRelationships:
      – PersonEntity:
          Name:
            NameFull: Mishra, Tribhuwan Kishore
      – PersonEntity:
          Name:
            NameFull: Prashant, G. K.
      – PersonEntity:
          Name:
            NameFull: Kumar, Arbind
    IsPartOfRelationships:
      – BibEntity:
          Dates:
            – D: 20
              M: 01
              Text: Jan2026
              Type: published
              Y: 2026
          Identifiers:
            – Type: issn-print
              Value: 10599495
          Numbering:
            – Type: volume
              Value: 35
            – Type: issue
              Value: 3
          Titles:
            – TitleFull: Journal of Materials Engineering & Performance
              Type: main
ResultId 1