Effect of CeO2 Addition on Erosive and Abrasive Wear of WC-12Co High-Velocity Oxy-fuel Sprayed Coatings.
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| Title: | Effect of CeO |
|---|---|
| Authors: | Mishra, Tribhuwan Kishore1 (AUTHOR) er.tribhuwanmishra@gmail.com, Prashant, G. K.2 (AUTHOR), Kumar, Arbind3 (AUTHOR) |
| Source: | Journal of Materials Engineering & Performance. Jan2026, Vol. 35 Issue 3, p2326-2346. 21p. |
| Subjects: | Cerium oxides, Mechanical wear, Tungsten carbide-cobalt alloys, Surface coatings, Hardness, Microstructure, Fretting corrosion, Bond strengths |
| Abstract: | Decarburization poses a significant challenge in HVOF-sprayed WC-12Co coatings, leading to a decline in overall performance. To address this issue, this experimental study explores the impact of incorporating cerium oxide (CeO2) on tungsten carbide coatings' dry erosive and abrasive wear behavior. The deposition of coatings onto low-carbon AISI 1020 grade steel was accomplished using a high-velocity oxy-fuel (HVOF) coating technique. Various aspects of the coatings, including microstructure, phase composition, porosity, adhesive bond strength, and microhardness, were thoroughly examined. Analysis of the coatings' cross-sectional morphology revealed that the grains of CeO2-modified WC-12Co coatings exhibited a finer structure than conventional WC-12Co coatings. The addition of rare earth oxides reduced porosity while having minimal impact on bond strength; specifically, the modified coating with a 2 wt.% cerium oxide content displayed a microhardness of 1320 ± 70 HV0.3 and an adhesive bond strength of 73.60 ± 5 MPa. Notably, this modified coating demonstrated enhanced erosive and abrasive wear resistance and the optimized addition of 2 wt.% shows 20 and 130% lower erosive and abrasive wear than the conventional WC-12Co coating, respectively. [ABSTRACT FROM AUTHOR] |
| Copyright of Journal of Materials Engineering & Performance is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.) | |
| Database: | Engineering Source |
| FullText | Text: Availability: 0 |
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| Header | DbId: egs DbLabel: Engineering Source An: 191013245 AccessLevel: 6 PubType: Academic Journal PubTypeId: academicJournal PreciseRelevancyScore: 0 |
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| Items | – Name: Title Label: Title Group: Ti Data: Effect of CeO<subscript>2</subscript> Addition on Erosive and Abrasive Wear of WC-12Co High-Velocity Oxy-fuel Sprayed Coatings. – Name: Author Label: Authors Group: Au Data: <searchLink fieldCode="AR" term="%22Mishra%2C+Tribhuwan+Kishore%22">Mishra, Tribhuwan Kishore</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> er.tribhuwanmishra@gmail.com</i><br /><searchLink fieldCode="AR" term="%22Prashant%2C+G%2E+K%2E%22">Prashant, G. K.</searchLink><relatesTo>2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Kumar%2C+Arbind%22">Kumar, Arbind</searchLink><relatesTo>3</relatesTo> (AUTHOR) – Name: TitleSource Label: Source Group: Src Data: <searchLink fieldCode="JN" term="%22Journal+of+Materials+Engineering+%26+Performance%22">Journal of Materials Engineering & Performance</searchLink>. Jan2026, Vol. 35 Issue 3, p2326-2346. 21p. – Name: Subject Label: Subjects Group: Su Data: <searchLink fieldCode="DE" term="%22Cerium+oxides%22">Cerium oxides</searchLink><br /><searchLink fieldCode="DE" term="%22Mechanical+wear%22">Mechanical wear</searchLink><br /><searchLink fieldCode="DE" term="%22Tungsten+carbide-cobalt+alloys%22">Tungsten carbide-cobalt alloys</searchLink><br /><searchLink fieldCode="DE" term="%22Surface+coatings%22">Surface coatings</searchLink><br /><searchLink fieldCode="DE" term="%22Hardness%22">Hardness</searchLink><br /><searchLink fieldCode="DE" term="%22Microstructure%22">Microstructure</searchLink><br /><searchLink fieldCode="DE" term="%22Fretting+corrosion%22">Fretting corrosion</searchLink><br /><searchLink fieldCode="DE" term="%22Bond+strengths%22">Bond strengths</searchLink> – Name: Abstract Label: Abstract Group: Ab Data: Decarburization poses a significant challenge in HVOF-sprayed WC-12Co coatings, leading to a decline in overall performance. To address this issue, this experimental study explores the impact of incorporating cerium oxide (CeO2) on tungsten carbide coatings' dry erosive and abrasive wear behavior. The deposition of coatings onto low-carbon AISI 1020 grade steel was accomplished using a high-velocity oxy-fuel (HVOF) coating technique. Various aspects of the coatings, including microstructure, phase composition, porosity, adhesive bond strength, and microhardness, were thoroughly examined. Analysis of the coatings' cross-sectional morphology revealed that the grains of CeO2-modified WC-12Co coatings exhibited a finer structure than conventional WC-12Co coatings. The addition of rare earth oxides reduced porosity while having minimal impact on bond strength; specifically, the modified coating with a 2 wt.% cerium oxide content displayed a microhardness of 1320 ± 70 HV0.3 and an adhesive bond strength of 73.60 ± 5 MPa. Notably, this modified coating demonstrated enhanced erosive and abrasive wear resistance and the optimized addition of 2 wt.% shows 20 and 130% lower erosive and abrasive wear than the conventional WC-12Co coating, respectively. [ABSTRACT FROM AUTHOR] – Name: AbstractSuppliedCopyright Label: Group: Ab Data: <i>Copyright of Journal of Materials Engineering & Performance is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.) |
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| RecordInfo | BibRecord: BibEntity: Identifiers: – Type: doi Value: 10.1007/s11665-025-11709-1 Languages: – Code: eng Text: English PhysicalDescription: Pagination: PageCount: 21 StartPage: 2326 Subjects: – SubjectFull: Cerium oxides Type: general – SubjectFull: Mechanical wear Type: general – SubjectFull: Tungsten carbide-cobalt alloys Type: general – SubjectFull: Surface coatings Type: general – SubjectFull: Hardness Type: general – SubjectFull: Microstructure Type: general – SubjectFull: Fretting corrosion Type: general – SubjectFull: Bond strengths Type: general Titles: – TitleFull: Effect of CeO2 Addition on Erosive and Abrasive Wear of WC-12Co High-Velocity Oxy-fuel Sprayed Coatings. Type: main BibRelationships: HasContributorRelationships: – PersonEntity: Name: NameFull: Mishra, Tribhuwan Kishore – PersonEntity: Name: NameFull: Prashant, G. K. – PersonEntity: Name: NameFull: Kumar, Arbind IsPartOfRelationships: – BibEntity: Dates: – D: 20 M: 01 Text: Jan2026 Type: published Y: 2026 Identifiers: – Type: issn-print Value: 10599495 Numbering: – Type: volume Value: 35 – Type: issue Value: 3 Titles: – TitleFull: Journal of Materials Engineering & Performance Type: main |
| ResultId | 1 |