Manufacturability Assessment of Design Decisions for Reducing Material Diversity in Single-Piece and Small-Batch Production.
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| Title: | Manufacturability Assessment of Design Decisions for Reducing Material Diversity in Single-Piece and Small-Batch Production. |
|---|---|
| Authors: | Więcek, Dorota1 (AUTHOR) dwiecek@ubb.edu.pl, Więcek, Dariusz1,2 (AUTHOR), Kuric, Ivan1,2 (AUTHOR) |
| Source: | Materials (1996-1944). Jan2026, Vol. 19 Issue 2, p399. 17p. |
| Subjects: | Activity-based costing, Materials management, Design techniques, Production management (Manufacturing), Batch processing, Manufacturing processes, Inhomogeneous materials, Economic efficiency |
| Abstract: | Highlights: What are the main findings? A manufacturability assessment method focused on reducing material diversity was developed. Alternative material use was analysed considering machining and material management costs. An integrated model combining design, process planning and ABC costing was proposed. What are the implications of the main findings? Material assortment can be reduced without violating technological constraints. Local increases in machining cost may lead to overall system-level cost savings. The method supports intelligent decision-making in single-piece and small-batch production. The article presents a method that supports the evaluation of design manufacturability in the area of input material selection, enabling the reduction in material diversity under single-piece and small-batch production conditions. The proposed approach combines the analysis of alternative materials with activity-based costing (ABC) and data concerning actual and planned material requirements. The method enables the assessment of the impact of semi-finished product substitution on material costs, processing costs, production organisation, and material-management costs before order execution is launched. In the conducted case study, it was demonstrated that effective management of material diversity can significantly reduce the range of materials and decrease total manufacturing costs. For the analysed period, the number of material items was reduced from 32 to 19 (a 41% reduction), resulting in cost savings of approximately 11,000 PLN. In addition to total cost, the approach supports the assessment of operational benefits associated with reduced material diversity, such as a lower number of material items, fewer suppliers, reduced inbound inspection and receipt operations, and decreased inventory levels and capital tied up in stock. Material substitution may decrease or increase direct material costs and may increase machining time when larger dimensions are used; therefore, the method jointly evaluates cost and lead-time impacts prior to order release. The results confirm that integrating design, technological, and logistics data is an effective approach to rationalising material management in machinery manufacturing enterprises. [ABSTRACT FROM AUTHOR] |
| Copyright of Materials (1996-1944) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.) | |
| Database: | Engineering Source |
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| Header | DbId: egs DbLabel: Engineering Source An: 191174633 AccessLevel: 6 PubType: Academic Journal PubTypeId: academicJournal PreciseRelevancyScore: 0 |
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| Items | – Name: Title Label: Title Group: Ti Data: Manufacturability Assessment of Design Decisions for Reducing Material Diversity in Single-Piece and Small-Batch Production. – Name: Author Label: Authors Group: Au Data: <searchLink fieldCode="AR" term="%22Więcek%2C+Dorota%22">Więcek, Dorota</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> dwiecek@ubb.edu.pl</i><br /><searchLink fieldCode="AR" term="%22Więcek%2C+Dariusz%22">Więcek, Dariusz</searchLink><relatesTo>1,2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Kuric%2C+Ivan%22">Kuric, Ivan</searchLink><relatesTo>1,2</relatesTo> (AUTHOR) – Name: TitleSource Label: Source Group: Src Data: <searchLink fieldCode="JN" term="%22Materials+%281996-1944%29%22">Materials (1996-1944)</searchLink>. Jan2026, Vol. 19 Issue 2, p399. 17p. – Name: Subject Label: Subjects Group: Su Data: <searchLink fieldCode="DE" term="%22Activity-based+costing%22">Activity-based costing</searchLink><br /><searchLink fieldCode="DE" term="%22Materials+management%22">Materials management</searchLink><br /><searchLink fieldCode="DE" term="%22Design+techniques%22">Design techniques</searchLink><br /><searchLink fieldCode="DE" term="%22Production+management+%28Manufacturing%29%22">Production management (Manufacturing)</searchLink><br /><searchLink fieldCode="DE" term="%22Batch+processing%22">Batch processing</searchLink><br /><searchLink fieldCode="DE" term="%22Manufacturing+processes%22">Manufacturing processes</searchLink><br /><searchLink fieldCode="DE" term="%22Inhomogeneous+materials%22">Inhomogeneous materials</searchLink><br /><searchLink fieldCode="DE" term="%22Economic+efficiency%22">Economic efficiency</searchLink> – Name: Abstract Label: Abstract Group: Ab Data: Highlights: What are the main findings? A manufacturability assessment method focused on reducing material diversity was developed. Alternative material use was analysed considering machining and material management costs. An integrated model combining design, process planning and ABC costing was proposed. What are the implications of the main findings? Material assortment can be reduced without violating technological constraints. Local increases in machining cost may lead to overall system-level cost savings. The method supports intelligent decision-making in single-piece and small-batch production. The article presents a method that supports the evaluation of design manufacturability in the area of input material selection, enabling the reduction in material diversity under single-piece and small-batch production conditions. The proposed approach combines the analysis of alternative materials with activity-based costing (ABC) and data concerning actual and planned material requirements. The method enables the assessment of the impact of semi-finished product substitution on material costs, processing costs, production organisation, and material-management costs before order execution is launched. In the conducted case study, it was demonstrated that effective management of material diversity can significantly reduce the range of materials and decrease total manufacturing costs. For the analysed period, the number of material items was reduced from 32 to 19 (a 41% reduction), resulting in cost savings of approximately 11,000 PLN. In addition to total cost, the approach supports the assessment of operational benefits associated with reduced material diversity, such as a lower number of material items, fewer suppliers, reduced inbound inspection and receipt operations, and decreased inventory levels and capital tied up in stock. Material substitution may decrease or increase direct material costs and may increase machining time when larger dimensions are used; therefore, the method jointly evaluates cost and lead-time impacts prior to order release. The results confirm that integrating design, technological, and logistics data is an effective approach to rationalising material management in machinery manufacturing enterprises. [ABSTRACT FROM AUTHOR] – Name: AbstractSuppliedCopyright Label: Group: Ab Data: <i>Copyright of Materials (1996-1944) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.) |
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| RecordInfo | BibRecord: BibEntity: Identifiers: – Type: doi Value: 10.3390/ma19020399 Languages: – Code: eng Text: English PhysicalDescription: Pagination: PageCount: 17 StartPage: 399 Subjects: – SubjectFull: Activity-based costing Type: general – SubjectFull: Materials management Type: general – SubjectFull: Design techniques Type: general – SubjectFull: Production management (Manufacturing) Type: general – SubjectFull: Batch processing Type: general – SubjectFull: Manufacturing processes Type: general – SubjectFull: Inhomogeneous materials Type: general – SubjectFull: Economic efficiency Type: general Titles: – TitleFull: Manufacturability Assessment of Design Decisions for Reducing Material Diversity in Single-Piece and Small-Batch Production. Type: main BibRelationships: HasContributorRelationships: – PersonEntity: Name: NameFull: Więcek, Dorota – PersonEntity: Name: NameFull: Więcek, Dariusz – PersonEntity: Name: NameFull: Kuric, Ivan IsPartOfRelationships: – BibEntity: Dates: – D: 15 M: 01 Text: Jan2026 Type: published Y: 2026 Identifiers: – Type: issn-print Value: 19961944 Numbering: – Type: volume Value: 19 – Type: issue Value: 2 Titles: – TitleFull: Materials (1996-1944) Type: main |
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