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Investigating the principle and application of high-frequency and high-voltage pulse AC equipment for oil–water separation of heavy crude oil.

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Title: Investigating the principle and application of high-frequency and high-voltage pulse AC equipment for oil–water separation of heavy crude oil.
Authors: Huang, Songtao1 (AUTHOR) huangsongtao@bipt.edu.cn, Fan, Cong1 (AUTHOR), Wan, Qiufen1 (AUTHOR), Li, Wei1 (AUTHOR), He, Xue1 (AUTHOR), Chen, Jiaqing1 (AUTHOR), Jiao, Xiangdong1 (AUTHOR), Wang, Jige2 (AUTHOR)
Source: Journal of Dispersion Science & Technology. 2026, Vol. 47 Issue 2, p279-291. 13p.
Subjects: Demulsification, Oil separators, Separation (Technology), Industrial applications, Heavy oil, Electric equipment, Pulsed power systems, High voltages
Abstract: To address the challenges of oil–water separation encountered during the processing of heavy crude oil, this study meticulously examines the kinetics of demulsification under an electric field. Consequently, a cutting-edge high-frequency/high-voltage AC pulsed power supply has been innovatively developed. This device boasts a flexible voltage-adjustment mechanism, strategically enhancing the inverter output voltage incrementally throughout the pulse's duration. This method effectively reduces the negative impact of current surges on the operational stability of crude oil desalination plants, especially during the commutation periods of the switching devices. Furthermore, it resolves the issue of premature power supply shutdowns to the desalination plant, caused by peak currents misinterpreted as critical short-circuit currents leading to pole plate breakdowns. An industrial application study conducted at Shandong Chambroad Petrochemicals Co., Ltd. Under identical operational conditions, the power supply designed in this research outperforms traditional electrical desalting transformers in several key aspects. These include a notably enhanced oil–water separation capability and significantly more stable performance. Remarkably, the desalting efficiency shows substantial improvement even at increased feed rates, under constant other conditions. The experimental findings indicate that the average rates of desalination and dehydration achieved by this power supply exceed 90%. Moreover, even when the feed rate is augmented by approximately 75% under constant operating conditions, the desalination efficiency remains 78.49% higher than that achieved by standard industrial frequency electric desalination transformers. Additionally, the desalting outcomes are predominantly unaffected by fluctuations in the initial salt content of the feedstock, demonstrating the robustness of the developed solution. To cope with the increasing water content of extracted crude oil and the difficulty of dewatering heavy crude oil, we have developed a new type of electrical dewatering equipment for crude oil. The device can provide up to 20 kHz frequency and stable operation. We have carried out industrial application studies, and the dewatering effect of this high-frequency and high-voltage crude oil dewatering equipment is better than that of the traditional crude oil dewatering equipment under various working conditions. [ABSTRACT FROM AUTHOR]
Copyright of Journal of Dispersion Science & Technology is the property of Taylor & Francis Ltd and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Label: Title
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  Data: Investigating the principle and application of high-frequency and high-voltage pulse AC equipment for oil–water separation of heavy crude oil.
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  Data: <searchLink fieldCode="AR" term="%22Huang%2C+Songtao%22">Huang, Songtao</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> huangsongtao@bipt.edu.cn</i><br /><searchLink fieldCode="AR" term="%22Fan%2C+Cong%22">Fan, Cong</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Wan%2C+Qiufen%22">Wan, Qiufen</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Li%2C+Wei%22">Li, Wei</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22He%2C+Xue%22">He, Xue</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Chen%2C+Jiaqing%22">Chen, Jiaqing</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Jiao%2C+Xiangdong%22">Jiao, Xiangdong</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Wang%2C+Jige%22">Wang, Jige</searchLink><relatesTo>2</relatesTo> (AUTHOR)
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  Data: <searchLink fieldCode="JN" term="%22Journal+of+Dispersion+Science+%26+Technology%22">Journal of Dispersion Science & Technology</searchLink>. 2026, Vol. 47 Issue 2, p279-291. 13p.
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  Label: Subjects
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  Data: <searchLink fieldCode="DE" term="%22Demulsification%22">Demulsification</searchLink><br /><searchLink fieldCode="DE" term="%22Oil+separators%22">Oil separators</searchLink><br /><searchLink fieldCode="DE" term="%22Separation+%28Technology%29%22">Separation (Technology)</searchLink><br /><searchLink fieldCode="DE" term="%22Industrial+applications%22">Industrial applications</searchLink><br /><searchLink fieldCode="DE" term="%22Heavy+oil%22">Heavy oil</searchLink><br /><searchLink fieldCode="DE" term="%22Electric+equipment%22">Electric equipment</searchLink><br /><searchLink fieldCode="DE" term="%22Pulsed+power+systems%22">Pulsed power systems</searchLink><br /><searchLink fieldCode="DE" term="%22High+voltages%22">High voltages</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: To address the challenges of oil–water separation encountered during the processing of heavy crude oil, this study meticulously examines the kinetics of demulsification under an electric field. Consequently, a cutting-edge high-frequency/high-voltage AC pulsed power supply has been innovatively developed. This device boasts a flexible voltage-adjustment mechanism, strategically enhancing the inverter output voltage incrementally throughout the pulse's duration. This method effectively reduces the negative impact of current surges on the operational stability of crude oil desalination plants, especially during the commutation periods of the switching devices. Furthermore, it resolves the issue of premature power supply shutdowns to the desalination plant, caused by peak currents misinterpreted as critical short-circuit currents leading to pole plate breakdowns. An industrial application study conducted at Shandong Chambroad Petrochemicals Co., Ltd. Under identical operational conditions, the power supply designed in this research outperforms traditional electrical desalting transformers in several key aspects. These include a notably enhanced oil–water separation capability and significantly more stable performance. Remarkably, the desalting efficiency shows substantial improvement even at increased feed rates, under constant other conditions. The experimental findings indicate that the average rates of desalination and dehydration achieved by this power supply exceed 90%. Moreover, even when the feed rate is augmented by approximately 75% under constant operating conditions, the desalination efficiency remains 78.49% higher than that achieved by standard industrial frequency electric desalination transformers. Additionally, the desalting outcomes are predominantly unaffected by fluctuations in the initial salt content of the feedstock, demonstrating the robustness of the developed solution. To cope with the increasing water content of extracted crude oil and the difficulty of dewatering heavy crude oil, we have developed a new type of electrical dewatering equipment for crude oil. The device can provide up to 20 kHz frequency and stable operation. We have carried out industrial application studies, and the dewatering effect of this high-frequency and high-voltage crude oil dewatering equipment is better than that of the traditional crude oil dewatering equipment under various working conditions. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Journal of Dispersion Science & Technology is the property of Taylor & Francis Ltd and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
  BibEntity:
    Identifiers:
      – Type: doi
        Value: 10.1080/01932691.2024.2399778
    Languages:
      – Code: eng
        Text: English
    PhysicalDescription:
      Pagination:
        PageCount: 13
        StartPage: 279
    Subjects:
      – SubjectFull: Demulsification
        Type: general
      – SubjectFull: Oil separators
        Type: general
      – SubjectFull: Separation (Technology)
        Type: general
      – SubjectFull: Industrial applications
        Type: general
      – SubjectFull: Heavy oil
        Type: general
      – SubjectFull: Electric equipment
        Type: general
      – SubjectFull: Pulsed power systems
        Type: general
      – SubjectFull: High voltages
        Type: general
    Titles:
      – TitleFull: Investigating the principle and application of high-frequency and high-voltage pulse AC equipment for oil–water separation of heavy crude oil.
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            NameFull: Huang, Songtao
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            NameFull: Fan, Cong
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            – D: 15
              M: 01
              Text: 2026
              Type: published
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            – TitleFull: Journal of Dispersion Science & Technology
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