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Optimization and Experimental Study of Intelligent Spindle Liquid Integrated Balancing Terminal.

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Title: Optimization and Experimental Study of Intelligent Spindle Liquid Integrated Balancing Terminal.
Authors: Zhang, Xianhong1,2,3 (AUTHOR), Yun, Xialun1,2,3 (AUTHOR) yunxlxl@xjtu.edu.cn, Zheng, Wei4 (AUTHOR), Shi, Peng4 (AUTHOR), Yuan, Shijue1,2,3 (AUTHOR)
Source: Quality & Reliability Engineering International. Mar2026, Vol. 42 Issue 2, p876-893. 18p.
Subjects: Dynamic balance (Mechanics), Spindles (Machine tools), Computer simulation, Active noise & vibration control, Mathematical optimization, Fluid injection, Three-dimensional printing, Empirical research
Abstract: The intelligent spindle is the core development direction of the spindle in the future. Liquid injection on‐line dynamic balancing technology is a significant technical approach to realize the unbalancing vibration control of the spindle with high accuracy and reliability. In view of the low control accuracy and control stability of balancing caused by the chamber of the existing liquid injection balancing terminal, considered the complex state of oil and gas flow in the balancing terminal under the condition of high speed rotation. Then a three dimensional numerical simulation of fluid state of flow passing through the balancing terminal chamber is built by FLUENT. After comparing the synthetic centrifugal force, turbulence and the distribution of liquid in different cavities, the shape of the balancing terminal chamber is determined. 3.5 mm is selected as the wall thickness on main stress surface of the outer wall of the chamber, and the minimum wall thickness of the rest is 2.5 mm, which realizes the lightweight design of the balancing terminal. Under these conditions, a new type of integrated injection terminal is designed and manufactured by 3D printing (Three Dimension Printing) technology. At last, a proper online balancing strategy was processed, and the experimental results of the balancing terminal on the high‐speed intelligent spindle vibration monitoring and balancing active control test bench were compared. The maximum unbalancing vibration decline rate of pre‐ and post‐optimization balancing terminal reached 81.8%, and the post‐optimization balancing terminal even reached 97.1%. The experimental results show that the precision and stability of the optimized system are greatly improved. [ABSTRACT FROM AUTHOR]
Copyright of Quality & Reliability Engineering International is the property of Wiley-Blackwell and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
Database: Engineering Source
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DbLabel: Engineering Source
An: 191257161
AccessLevel: 6
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PubTypeId: academicJournal
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  Data: Optimization and Experimental Study of Intelligent Spindle Liquid Integrated Balancing Terminal.
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  Data: <searchLink fieldCode="AR" term="%22Zhang%2C+Xianhong%22">Zhang, Xianhong</searchLink><relatesTo>1,2,3</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Yun%2C+Xialun%22">Yun, Xialun</searchLink><relatesTo>1,2,3</relatesTo> (AUTHOR)<i> yunxlxl@xjtu.edu.cn</i><br /><searchLink fieldCode="AR" term="%22Zheng%2C+Wei%22">Zheng, Wei</searchLink><relatesTo>4</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Shi%2C+Peng%22">Shi, Peng</searchLink><relatesTo>4</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Yuan%2C+Shijue%22">Yuan, Shijue</searchLink><relatesTo>1,2,3</relatesTo> (AUTHOR)
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  Data: <searchLink fieldCode="JN" term="%22Quality+%26+Reliability+Engineering+International%22">Quality & Reliability Engineering International</searchLink>. Mar2026, Vol. 42 Issue 2, p876-893. 18p.
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  Data: <searchLink fieldCode="DE" term="%22Dynamic+balance+%28Mechanics%29%22">Dynamic balance (Mechanics)</searchLink><br /><searchLink fieldCode="DE" term="%22Spindles+%28Machine+tools%29%22">Spindles (Machine tools)</searchLink><br /><searchLink fieldCode="DE" term="%22Computer+simulation%22">Computer simulation</searchLink><br /><searchLink fieldCode="DE" term="%22Active+noise+%26+vibration+control%22">Active noise & vibration control</searchLink><br /><searchLink fieldCode="DE" term="%22Mathematical+optimization%22">Mathematical optimization</searchLink><br /><searchLink fieldCode="DE" term="%22Fluid+injection%22">Fluid injection</searchLink><br /><searchLink fieldCode="DE" term="%22Three-dimensional+printing%22">Three-dimensional printing</searchLink><br /><searchLink fieldCode="DE" term="%22Empirical+research%22">Empirical research</searchLink>
– Name: Abstract
  Label: Abstract
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  Data: The intelligent spindle is the core development direction of the spindle in the future. Liquid injection on‐line dynamic balancing technology is a significant technical approach to realize the unbalancing vibration control of the spindle with high accuracy and reliability. In view of the low control accuracy and control stability of balancing caused by the chamber of the existing liquid injection balancing terminal, considered the complex state of oil and gas flow in the balancing terminal under the condition of high speed rotation. Then a three dimensional numerical simulation of fluid state of flow passing through the balancing terminal chamber is built by FLUENT. After comparing the synthetic centrifugal force, turbulence and the distribution of liquid in different cavities, the shape of the balancing terminal chamber is determined. 3.5 mm is selected as the wall thickness on main stress surface of the outer wall of the chamber, and the minimum wall thickness of the rest is 2.5 mm, which realizes the lightweight design of the balancing terminal. Under these conditions, a new type of integrated injection terminal is designed and manufactured by 3D printing (Three Dimension Printing) technology. At last, a proper online balancing strategy was processed, and the experimental results of the balancing terminal on the high‐speed intelligent spindle vibration monitoring and balancing active control test bench were compared. The maximum unbalancing vibration decline rate of pre‐ and post‐optimization balancing terminal reached 81.8%, and the post‐optimization balancing terminal even reached 97.1%. The experimental results show that the precision and stability of the optimized system are greatly improved. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Quality & Reliability Engineering International is the property of Wiley-Blackwell and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
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    Identifiers:
      – Type: doi
        Value: 10.1002/qre.70104
    Languages:
      – Code: eng
        Text: English
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      Pagination:
        PageCount: 18
        StartPage: 876
    Subjects:
      – SubjectFull: Dynamic balance (Mechanics)
        Type: general
      – SubjectFull: Spindles (Machine tools)
        Type: general
      – SubjectFull: Computer simulation
        Type: general
      – SubjectFull: Active noise & vibration control
        Type: general
      – SubjectFull: Mathematical optimization
        Type: general
      – SubjectFull: Fluid injection
        Type: general
      – SubjectFull: Three-dimensional printing
        Type: general
      – SubjectFull: Empirical research
        Type: general
    Titles:
      – TitleFull: Optimization and Experimental Study of Intelligent Spindle Liquid Integrated Balancing Terminal.
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          Name:
            NameFull: Zhang, Xianhong
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            NameFull: Yun, Xialun
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            NameFull: Zheng, Wei
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            NameFull: Shi, Peng
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            NameFull: Yuan, Shijue
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            – D: 01
              M: 03
              Text: Mar2026
              Type: published
              Y: 2026
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              Value: 42
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            – TitleFull: Quality & Reliability Engineering International
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