Assessing the performance of rolled vs machined Isogrid structures: microstructural characterisation and mechanical properties.

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Title: Assessing the performance of rolled vs machined Isogrid structures: microstructural characterisation and mechanical properties.
Authors: Garrick, Andrew J. H.1 (AUTHOR) a.j.h.garrick@bham.ac.uk, Galloway, Alexander M.2 (AUTHOR), Toumpis, Athanasios I.2 (AUTHOR)
Source: International Journal of Advanced Manufacturing Technology. Feb2026, Vol. 142 Issue 7/8, p3885-3896. 12p.
Subjects: Roll forming (Metalwork), Mechanical behavior of materials, Sheet metal, Manufacturing processes, Microstructure, Aluminum alloys, Economic efficiency
Abstract: Isogrid is a lattice reinforced sheet structure with a proven track-record for improving the mass efficiency of sheet metal components. The isotropic and mass efficient mechanical properties of Isogrid suit a wide range of applications from the aerospace sector to construction. While replacing flat sheet metal with Isogrid has a high potential impact for the reduction of metal usage globally, current production methods (primarily CNC milling of thick plate) are not viable at mass manufacturing scale. Consequently, a novel method has been proposed to enable high volume production of Isogrid via rolling. However, rolling structures with non-constant or periodic cross sections is unorthodox, and the potential effects on the mechanical properties of Isogrid remains unknown. Herein, it is shown that rolling AA1050 into an Isogrid form improves its bending strength by 20% and tensile strength by 15% compared to machining for the same geometry with a more isotropic distribution of mechanical properties. These results demonstrate that rolling is a viable method for Isogrid production at scale and may enable greater resource efficiency in the domain of sheet metal manufacturing and construction. [ABSTRACT FROM AUTHOR]
Copyright of International Journal of Advanced Manufacturing Technology is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
Database: Engineering Source
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Header DbId: egs
DbLabel: Engineering Source
An: 191451996
AccessLevel: 6
PubType: Academic Journal
PubTypeId: academicJournal
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  Data: Assessing the performance of rolled vs machined Isogrid structures: microstructural characterisation and mechanical properties.
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  Data: <searchLink fieldCode="JN" term="%22International+Journal+of+Advanced+Manufacturing+Technology%22">International Journal of Advanced Manufacturing Technology</searchLink>. Feb2026, Vol. 142 Issue 7/8, p3885-3896. 12p.
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  Data: <searchLink fieldCode="DE" term="%22Roll+forming+%28Metalwork%29%22">Roll forming (Metalwork)</searchLink><br /><searchLink fieldCode="DE" term="%22Mechanical+behavior+of+materials%22">Mechanical behavior of materials</searchLink><br /><searchLink fieldCode="DE" term="%22Sheet+metal%22">Sheet metal</searchLink><br /><searchLink fieldCode="DE" term="%22Manufacturing+processes%22">Manufacturing processes</searchLink><br /><searchLink fieldCode="DE" term="%22Microstructure%22">Microstructure</searchLink><br /><searchLink fieldCode="DE" term="%22Aluminum+alloys%22">Aluminum alloys</searchLink><br /><searchLink fieldCode="DE" term="%22Economic+efficiency%22">Economic efficiency</searchLink>
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  Data: Isogrid is a lattice reinforced sheet structure with a proven track-record for improving the mass efficiency of sheet metal components. The isotropic and mass efficient mechanical properties of Isogrid suit a wide range of applications from the aerospace sector to construction. While replacing flat sheet metal with Isogrid has a high potential impact for the reduction of metal usage globally, current production methods (primarily CNC milling of thick plate) are not viable at mass manufacturing scale. Consequently, a novel method has been proposed to enable high volume production of Isogrid via rolling. However, rolling structures with non-constant or periodic cross sections is unorthodox, and the potential effects on the mechanical properties of Isogrid remains unknown. Herein, it is shown that rolling AA1050 into an Isogrid form improves its bending strength by 20% and tensile strength by 15% compared to machining for the same geometry with a more isotropic distribution of mechanical properties. These results demonstrate that rolling is a viable method for Isogrid production at scale and may enable greater resource efficiency in the domain of sheet metal manufacturing and construction. [ABSTRACT FROM AUTHOR]
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  Data: <i>Copyright of International Journal of Advanced Manufacturing Technology is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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        Value: 10.1007/s00170-025-17233-9
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        Text: English
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        Type: general
      – SubjectFull: Mechanical behavior of materials
        Type: general
      – SubjectFull: Sheet metal
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      – SubjectFull: Manufacturing processes
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      – SubjectFull: Microstructure
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      – SubjectFull: Aluminum alloys
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      – SubjectFull: Economic efficiency
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      – TitleFull: Assessing the performance of rolled vs machined Isogrid structures: microstructural characterisation and mechanical properties.
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              Text: Feb2026
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              Y: 2026
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