Assessing the performance of rolled vs machined Isogrid structures: microstructural characterisation and mechanical properties.
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| Title: | Assessing the performance of rolled vs machined Isogrid structures: microstructural characterisation and mechanical properties. |
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| Authors: | Garrick, Andrew J. H.1 (AUTHOR) a.j.h.garrick@bham.ac.uk, Galloway, Alexander M.2 (AUTHOR), Toumpis, Athanasios I.2 (AUTHOR) |
| Source: | International Journal of Advanced Manufacturing Technology. Feb2026, Vol. 142 Issue 7/8, p3885-3896. 12p. |
| Subjects: | Roll forming (Metalwork), Mechanical behavior of materials, Sheet metal, Manufacturing processes, Microstructure, Aluminum alloys, Economic efficiency |
| Abstract: | Isogrid is a lattice reinforced sheet structure with a proven track-record for improving the mass efficiency of sheet metal components. The isotropic and mass efficient mechanical properties of Isogrid suit a wide range of applications from the aerospace sector to construction. While replacing flat sheet metal with Isogrid has a high potential impact for the reduction of metal usage globally, current production methods (primarily CNC milling of thick plate) are not viable at mass manufacturing scale. Consequently, a novel method has been proposed to enable high volume production of Isogrid via rolling. However, rolling structures with non-constant or periodic cross sections is unorthodox, and the potential effects on the mechanical properties of Isogrid remains unknown. Herein, it is shown that rolling AA1050 into an Isogrid form improves its bending strength by 20% and tensile strength by 15% compared to machining for the same geometry with a more isotropic distribution of mechanical properties. These results demonstrate that rolling is a viable method for Isogrid production at scale and may enable greater resource efficiency in the domain of sheet metal manufacturing and construction. [ABSTRACT FROM AUTHOR] |
| Copyright of International Journal of Advanced Manufacturing Technology is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.) | |
| Database: | Engineering Source |
| FullText | Text: Availability: 0 |
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| Header | DbId: egs DbLabel: Engineering Source An: 191451996 AccessLevel: 6 PubType: Academic Journal PubTypeId: academicJournal PreciseRelevancyScore: 0 |
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| Items | – Name: Title Label: Title Group: Ti Data: Assessing the performance of rolled vs machined Isogrid structures: microstructural characterisation and mechanical properties. – Name: Author Label: Authors Group: Au Data: <searchLink fieldCode="AR" term="%22Garrick%2C+Andrew+J%2E+H%2E%22">Garrick, Andrew J. H.</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> a.j.h.garrick@bham.ac.uk</i><br /><searchLink fieldCode="AR" term="%22Galloway%2C+Alexander+M%2E%22">Galloway, Alexander M.</searchLink><relatesTo>2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Toumpis%2C+Athanasios+I%2E%22">Toumpis, Athanasios I.</searchLink><relatesTo>2</relatesTo> (AUTHOR) – Name: TitleSource Label: Source Group: Src Data: <searchLink fieldCode="JN" term="%22International+Journal+of+Advanced+Manufacturing+Technology%22">International Journal of Advanced Manufacturing Technology</searchLink>. Feb2026, Vol. 142 Issue 7/8, p3885-3896. 12p. – Name: Subject Label: Subjects Group: Su Data: <searchLink fieldCode="DE" term="%22Roll+forming+%28Metalwork%29%22">Roll forming (Metalwork)</searchLink><br /><searchLink fieldCode="DE" term="%22Mechanical+behavior+of+materials%22">Mechanical behavior of materials</searchLink><br /><searchLink fieldCode="DE" term="%22Sheet+metal%22">Sheet metal</searchLink><br /><searchLink fieldCode="DE" term="%22Manufacturing+processes%22">Manufacturing processes</searchLink><br /><searchLink fieldCode="DE" term="%22Microstructure%22">Microstructure</searchLink><br /><searchLink fieldCode="DE" term="%22Aluminum+alloys%22">Aluminum alloys</searchLink><br /><searchLink fieldCode="DE" term="%22Economic+efficiency%22">Economic efficiency</searchLink> – Name: Abstract Label: Abstract Group: Ab Data: Isogrid is a lattice reinforced sheet structure with a proven track-record for improving the mass efficiency of sheet metal components. The isotropic and mass efficient mechanical properties of Isogrid suit a wide range of applications from the aerospace sector to construction. While replacing flat sheet metal with Isogrid has a high potential impact for the reduction of metal usage globally, current production methods (primarily CNC milling of thick plate) are not viable at mass manufacturing scale. Consequently, a novel method has been proposed to enable high volume production of Isogrid via rolling. However, rolling structures with non-constant or periodic cross sections is unorthodox, and the potential effects on the mechanical properties of Isogrid remains unknown. Herein, it is shown that rolling AA1050 into an Isogrid form improves its bending strength by 20% and tensile strength by 15% compared to machining for the same geometry with a more isotropic distribution of mechanical properties. These results demonstrate that rolling is a viable method for Isogrid production at scale and may enable greater resource efficiency in the domain of sheet metal manufacturing and construction. [ABSTRACT FROM AUTHOR] – Name: AbstractSuppliedCopyright Label: Group: Ab Data: <i>Copyright of International Journal of Advanced Manufacturing Technology is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.) |
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| RecordInfo | BibRecord: BibEntity: Identifiers: – Type: doi Value: 10.1007/s00170-025-17233-9 Languages: – Code: eng Text: English PhysicalDescription: Pagination: PageCount: 12 StartPage: 3885 Subjects: – SubjectFull: Roll forming (Metalwork) Type: general – SubjectFull: Mechanical behavior of materials Type: general – SubjectFull: Sheet metal Type: general – SubjectFull: Manufacturing processes Type: general – SubjectFull: Microstructure Type: general – SubjectFull: Aluminum alloys Type: general – SubjectFull: Economic efficiency Type: general Titles: – TitleFull: Assessing the performance of rolled vs machined Isogrid structures: microstructural characterisation and mechanical properties. Type: main BibRelationships: HasContributorRelationships: – PersonEntity: Name: NameFull: Garrick, Andrew J. H. – PersonEntity: Name: NameFull: Galloway, Alexander M. – PersonEntity: Name: NameFull: Toumpis, Athanasios I. IsPartOfRelationships: – BibEntity: Dates: – D: 01 M: 02 Text: Feb2026 Type: published Y: 2026 Identifiers: – Type: issn-print Value: 02683768 Numbering: – Type: volume Value: 142 – Type: issue Value: 7/8 Titles: – TitleFull: International Journal of Advanced Manufacturing Technology Type: main |
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