Artificial neural network-driven diffraction imaging for nanoscale optical critical dimension metrology in semiconductor microstructures.

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Title: Artificial neural network-driven diffraction imaging for nanoscale optical critical dimension metrology in semiconductor microstructures.
Authors: Yang, Fu-Sheng1 (AUTHOR), Chen, Liang-Chia1 (AUTHOR) lchen@ntu.edu.tw, Ho, Chao-Ching2 (AUTHOR)
Source: International Journal of Advanced Manufacturing Technology. Feb2026, Vol. 142 Issue 7/8, p3499-3525. 27p.
Subjects: Artificial neural networks, Optical diffraction, Semiconductor manufacturing, Metrology, Microelectronic packaging
Abstract: This study presents an optical critical dimension (CD) measurement technique that integrates artificial neural networks (ANNs) with coherent optical scatterometry (COS) and back focal plane (BFP) imaging for three-dimensional (3D) advanced semiconductor packaging. The proposed method enables simultaneous measurement of line width, line spacing, and height in redistribution layer (RDL) structures by analyzing diffraction signatures from periodic structures. Compared with atomic force microscopy (AFM) and scanning electron microscopy (SEM), which typically require several minutes per measurement, the proposed approach achieves measurement times of less than 3 ms, corresponding to a two-order-of-magnitude improvement in throughput. In comparison to white-light interferometry and confocal microscopy, the method offers approximately a fivefold improvement in lateral resolution, accompanied by significantly higher measurement speed. Experimental validation against AFM demonstrates measurement biases below 2% for line width and spacing and below 1.2% for height. The simple optical configuration also results in lower implementation costs. These characteristics make the proposed method suitable for inline process control in RDL fabrication and 3D IC manufacturing. Current limitations include a restricted depth measurement range and reliance on finite-difference time-domain (FDTD) simulations, which will be addressed in future work. [ABSTRACT FROM AUTHOR]
Copyright of International Journal of Advanced Manufacturing Technology is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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DbLabel: Engineering Source
An: 191452010
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  Data: Artificial neural network-driven diffraction imaging for nanoscale optical critical dimension metrology in semiconductor microstructures.
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  Data: <searchLink fieldCode="AR" term="%22Yang%2C+Fu-Sheng%22">Yang, Fu-Sheng</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Chen%2C+Liang-Chia%22">Chen, Liang-Chia</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> lchen@ntu.edu.tw</i><br /><searchLink fieldCode="AR" term="%22Ho%2C+Chao-Ching%22">Ho, Chao-Ching</searchLink><relatesTo>2</relatesTo> (AUTHOR)
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  Data: <searchLink fieldCode="JN" term="%22International+Journal+of+Advanced+Manufacturing+Technology%22">International Journal of Advanced Manufacturing Technology</searchLink>. Feb2026, Vol. 142 Issue 7/8, p3499-3525. 27p.
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  Data: <searchLink fieldCode="DE" term="%22Artificial+neural+networks%22">Artificial neural networks</searchLink><br /><searchLink fieldCode="DE" term="%22Optical+diffraction%22">Optical diffraction</searchLink><br /><searchLink fieldCode="DE" term="%22Semiconductor+manufacturing%22">Semiconductor manufacturing</searchLink><br /><searchLink fieldCode="DE" term="%22Metrology%22">Metrology</searchLink><br /><searchLink fieldCode="DE" term="%22Microelectronic+packaging%22">Microelectronic packaging</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: This study presents an optical critical dimension (CD) measurement technique that integrates artificial neural networks (ANNs) with coherent optical scatterometry (COS) and back focal plane (BFP) imaging for three-dimensional (3D) advanced semiconductor packaging. The proposed method enables simultaneous measurement of line width, line spacing, and height in redistribution layer (RDL) structures by analyzing diffraction signatures from periodic structures. Compared with atomic force microscopy (AFM) and scanning electron microscopy (SEM), which typically require several minutes per measurement, the proposed approach achieves measurement times of less than 3 ms, corresponding to a two-order-of-magnitude improvement in throughput. In comparison to white-light interferometry and confocal microscopy, the method offers approximately a fivefold improvement in lateral resolution, accompanied by significantly higher measurement speed. Experimental validation against AFM demonstrates measurement biases below 2% for line width and spacing and below 1.2% for height. The simple optical configuration also results in lower implementation costs. These characteristics make the proposed method suitable for inline process control in RDL fabrication and 3D IC manufacturing. Current limitations include a restricted depth measurement range and reliance on finite-difference time-domain (FDTD) simulations, which will be addressed in future work. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
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  Data: <i>Copyright of International Journal of Advanced Manufacturing Technology is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
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      – Type: doi
        Value: 10.1007/s00170-025-17343-4
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      – Code: eng
        Text: English
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        PageCount: 27
        StartPage: 3499
    Subjects:
      – SubjectFull: Artificial neural networks
        Type: general
      – SubjectFull: Optical diffraction
        Type: general
      – SubjectFull: Semiconductor manufacturing
        Type: general
      – SubjectFull: Metrology
        Type: general
      – SubjectFull: Microelectronic packaging
        Type: general
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      – TitleFull: Artificial neural network-driven diffraction imaging for nanoscale optical critical dimension metrology in semiconductor microstructures.
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            NameFull: Yang, Fu-Sheng
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            NameFull: Chen, Liang-Chia
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            NameFull: Ho, Chao-Ching
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              M: 02
              Text: Feb2026
              Type: published
              Y: 2026
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            – TitleFull: International Journal of Advanced Manufacturing Technology
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