Next-generation bio-polyurethanes with modified hard segments: Synthesis, chemical structure, thermal and mechanical behavior.

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Title: Next-generation bio-polyurethanes with modified hard segments: Synthesis, chemical structure, thermal and mechanical behavior.
Authors: Smorawska-Kliza, Joanna1, Habaj, Julia1, Głowińska, Ewa1 ewa.glowinska@pg.edu.pl
Source: Express Polymer Letters. Mar2026, Vol. 20 Issue 3, p217-232. 16p.
Subjects: Polyurethane elastomers, Chemical structure, Strains & stresses (Mechanics), Thermal properties, Biomaterials, Polyurethanes, Chemical synthesis
Abstract: Modification of the hard segment structure in polyurethanes using isocyanate mixtures has emerged as one of the most effective strategies for developing new materials with enhanced properties and a high content of bio-based carbon. In this work, next-generation sustainable thermoplastic polyurethane elastomers (bio-TPUs) were synthesized using aliphatic isocyanate mixtures based on bio-derived diisocyanates Tolonate™ X FLO 100 and dimeryl diisocyanate (DDI) alongside hexamethylene diisocyanate (HDI). Poly(trimethylene ether) glycol (PO3G) and bio-based 1,3-propanediol served as renewable hydroxyl-terminated components. The bio-TPUs were prepared using the common 'one-shot' method. The resulting materials were analyzed to assess phase separation, morphology, as well as mechanical, thermal and thermomechanical properties. The results confirm the significant influence of the type of diisocyanate mixture on the properties of bio-TPU, improving their thermal stability (up to 300 °C) and reducing the melting temperature to 140 °C, which makes them suitable for low-temperature processing. [ABSTRACT FROM AUTHOR]
Copyright of Express Polymer Letters is the property of Budapest University of Technology & Economics and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Data: Next-generation bio-polyurethanes with modified hard segments: Synthesis, chemical structure, thermal and mechanical behavior.
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  Data: <searchLink fieldCode="JN" term="%22Express+Polymer+Letters%22">Express Polymer Letters</searchLink>. Mar2026, Vol. 20 Issue 3, p217-232. 16p.
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  Data: <searchLink fieldCode="DE" term="%22Polyurethane+elastomers%22">Polyurethane elastomers</searchLink><br /><searchLink fieldCode="DE" term="%22Chemical+structure%22">Chemical structure</searchLink><br /><searchLink fieldCode="DE" term="%22Strains+%26+stresses+%28Mechanics%29%22">Strains & stresses (Mechanics)</searchLink><br /><searchLink fieldCode="DE" term="%22Thermal+properties%22">Thermal properties</searchLink><br /><searchLink fieldCode="DE" term="%22Biomaterials%22">Biomaterials</searchLink><br /><searchLink fieldCode="DE" term="%22Polyurethanes%22">Polyurethanes</searchLink><br /><searchLink fieldCode="DE" term="%22Chemical+synthesis%22">Chemical synthesis</searchLink>
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  Data: Modification of the hard segment structure in polyurethanes using isocyanate mixtures has emerged as one of the most effective strategies for developing new materials with enhanced properties and a high content of bio-based carbon. In this work, next-generation sustainable thermoplastic polyurethane elastomers (bio-TPUs) were synthesized using aliphatic isocyanate mixtures based on bio-derived diisocyanates Tolonate™ X FLO 100 and dimeryl diisocyanate (DDI) alongside hexamethylene diisocyanate (HDI). Poly(trimethylene ether) glycol (PO3G) and bio-based 1,3-propanediol served as renewable hydroxyl-terminated components. The bio-TPUs were prepared using the common 'one-shot' method. The resulting materials were analyzed to assess phase separation, morphology, as well as mechanical, thermal and thermomechanical properties. The results confirm the significant influence of the type of diisocyanate mixture on the properties of bio-TPU, improving their thermal stability (up to 300 °C) and reducing the melting temperature to 140 °C, which makes them suitable for low-temperature processing. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
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  Data: <i>Copyright of Express Polymer Letters is the property of Budapest University of Technology & Economics and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
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      – Type: doi
        Value: 10.3144/expresspolymlett.2026.18
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      – Code: eng
        Text: English
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        PageCount: 16
        StartPage: 217
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      – SubjectFull: Polyurethane elastomers
        Type: general
      – SubjectFull: Chemical structure
        Type: general
      – SubjectFull: Strains & stresses (Mechanics)
        Type: general
      – SubjectFull: Thermal properties
        Type: general
      – SubjectFull: Biomaterials
        Type: general
      – SubjectFull: Polyurethanes
        Type: general
      – SubjectFull: Chemical synthesis
        Type: general
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      – TitleFull: Next-generation bio-polyurethanes with modified hard segments: Synthesis, chemical structure, thermal and mechanical behavior.
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            NameFull: Smorawska-Kliza, Joanna
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            NameFull: Habaj, Julia
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            NameFull: Głowińska, Ewa
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            – D: 01
              M: 03
              Text: Mar2026
              Type: published
              Y: 2026
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            – TitleFull: Express Polymer Letters
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