Influence of Various Excitation Parameters on Polymer Flow Properties in Twin-Screw Extruders Simulated with Smoothed Particle Hydrodynamics.

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Title: Influence of Various Excitation Parameters on Polymer Flow Properties in Twin-Screw Extruders Simulated with Smoothed Particle Hydrodynamics.
Authors: Liu, Tianlei1 (AUTHOR) liusya0618@163.com, Liu, Hesheng1,2 (AUTHOR), Dong, Tianwen3 (AUTHOR) 352400240017@email.ncu.edu.cn, Lai, Jiamei1,4 (AUTHOR), Yu, Wei1 (AUTHOR), Yu, Zhong2,3 (AUTHOR), Yu, Huiwen3,4 (AUTHOR)
Source: Polymers (20734360). Feb2026, Vol. 18 Issue 3, p360. 28p.
Subjects: Particle methods (Numerical analysis), Mechanical vibration research, Computer simulation, Rheology, Hydrodynamics, Fluid flow
Abstract: Vibration-assisted technology has been employed to satisfy various requirements for different polymeric products due to its excellent performance, but because of the large inertia of the vibration excitation system, these attempts are strictly limited to several fixed vibration amplitudes and frequencies in small extruders or injectors. The purpose of this study is to carry out a numerical investigation via smoothed particle hydrodynamics (SPH) and to perform a comparative analysis of physical parameters among different cases from various perspectives on the fluid channel in twin-screw extruders (TSEs). The results demonstrate that certain combinations of larger vibration amplitudes and frequencies can significantly enhance the velocity, pressure, and particle distribution characteristics within the flow channel. However, no monotonic (i.e., strictly increasing or decreasing) trends are observed with respect to either amplitude or frequency alone. These findings are in excellent agreement with previously reported experimental studies and confirm that the meshless smoothed particle hydrodynamics (SPH) method is a robust and effective computational tool for investigating how various vibrational parameters influence flow behavior in twin-screw extruders (TSEs). Moreover, the results underscore that optimal amplitude and frequency selections must be tailored to the specific rheological and thermal properties of the polymer being processed. This work establishes a solid theoretical and numerical foundation for integrating superimposed vibration-assisted technology into the design optimization of TSE systems. [ABSTRACT FROM AUTHOR]
Copyright of Polymers (20734360) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Data: Influence of Various Excitation Parameters on Polymer Flow Properties in Twin-Screw Extruders Simulated with Smoothed Particle Hydrodynamics.
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  Data: <searchLink fieldCode="JN" term="%22Polymers+%2820734360%29%22">Polymers (20734360)</searchLink>. Feb2026, Vol. 18 Issue 3, p360. 28p.
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  Data: <searchLink fieldCode="DE" term="%22Particle+methods+%28Numerical+analysis%29%22">Particle methods (Numerical analysis)</searchLink><br /><searchLink fieldCode="DE" term="%22Mechanical+vibration+research%22">Mechanical vibration research</searchLink><br /><searchLink fieldCode="DE" term="%22Computer+simulation%22">Computer simulation</searchLink><br /><searchLink fieldCode="DE" term="%22Rheology%22">Rheology</searchLink><br /><searchLink fieldCode="DE" term="%22Hydrodynamics%22">Hydrodynamics</searchLink><br /><searchLink fieldCode="DE" term="%22Fluid+flow%22">Fluid flow</searchLink>
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  Label: Abstract
  Group: Ab
  Data: Vibration-assisted technology has been employed to satisfy various requirements for different polymeric products due to its excellent performance, but because of the large inertia of the vibration excitation system, these attempts are strictly limited to several fixed vibration amplitudes and frequencies in small extruders or injectors. The purpose of this study is to carry out a numerical investigation via smoothed particle hydrodynamics (SPH) and to perform a comparative analysis of physical parameters among different cases from various perspectives on the fluid channel in twin-screw extruders (TSEs). The results demonstrate that certain combinations of larger vibration amplitudes and frequencies can significantly enhance the velocity, pressure, and particle distribution characteristics within the flow channel. However, no monotonic (i.e., strictly increasing or decreasing) trends are observed with respect to either amplitude or frequency alone. These findings are in excellent agreement with previously reported experimental studies and confirm that the meshless smoothed particle hydrodynamics (SPH) method is a robust and effective computational tool for investigating how various vibrational parameters influence flow behavior in twin-screw extruders (TSEs). Moreover, the results underscore that optimal amplitude and frequency selections must be tailored to the specific rheological and thermal properties of the polymer being processed. This work establishes a solid theoretical and numerical foundation for integrating superimposed vibration-assisted technology into the design optimization of TSE systems. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Polymers (20734360) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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        Value: 10.3390/polym18030360
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      – Code: eng
        Text: English
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        PageCount: 28
        StartPage: 360
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        Type: general
      – SubjectFull: Mechanical vibration research
        Type: general
      – SubjectFull: Computer simulation
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      – SubjectFull: Rheology
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      – SubjectFull: Hydrodynamics
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      – SubjectFull: Fluid flow
        Type: general
    Titles:
      – TitleFull: Influence of Various Excitation Parameters on Polymer Flow Properties in Twin-Screw Extruders Simulated with Smoothed Particle Hydrodynamics.
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            NameFull: Liu, Tianlei
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            – D: 01
              M: 02
              Text: Feb2026
              Type: published
              Y: 2026
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