Dry Friction Behavior during Plastic Deformation of a 6063 Al Alloy at Micro–mesoscopic Scale.

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Title: Dry Friction Behavior during Plastic Deformation of a 6063 Al Alloy at Micro–mesoscopic Scale.
Authors: Zheng, Wei1 (AUTHOR), Zong, Xueheng1 (AUTHOR), Han, Juanjuan1 (AUTHOR) hanjuanjuan20@sdjzu.edu.cn, Dang, Guanghan2 (AUTHOR), Chen, Liang2 (AUTHOR), Xu, Shubo1 (AUTHOR)
Source: Journal of Materials Engineering & Performance. Feb2026, Vol. 35 Issue 6, p6011-6021. 11p.
Subjects: Dry friction, Surface roughness, Material plasticity, Multiscale modeling, Mechanical behavior of materials, Finite element method, Aluminum-magnesium-silicon alloys
Abstract: In this work, through multi-scale cylindrical upsetting experiments, the influence of specimen size, original specimen surface roughness, and the surface roughness of the die on the size effect of friction was studied. Based on the Weierstrass–Mandelbrot (W–M) fractal function and finite element simulation, the micro-upsetting process with real surface topography was simulated, and a method for determining the friction factor of the contact surface under different surface roughnesses was proposed. The results showed that the size effect is significant under dry friction conditions, especially when the specimen size is less than 2.0 mm. At the initiation stage, the influence of the initial surface roughness of the specimen on the actual contact ratio is dominant. As the reduction ratio increases, the change in the specimen size has a crucial influence on the actual contact ratio. The reduction in specimen size leads to a decrease in the actual contact area, ultimately resulting in a decrease in the contact friction force. This modeling method can provide technical references for multi-scale modeling theory and high-precision micro-part manufacturing. [ABSTRACT FROM AUTHOR]
Copyright of Journal of Materials Engineering & Performance is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Data: Dry Friction Behavior during Plastic Deformation of a 6063 Al Alloy at Micro–mesoscopic Scale.
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  Data: <searchLink fieldCode="JN" term="%22Journal+of+Materials+Engineering+%26+Performance%22">Journal of Materials Engineering & Performance</searchLink>. Feb2026, Vol. 35 Issue 6, p6011-6021. 11p.
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  Data: <searchLink fieldCode="DE" term="%22Dry+friction%22">Dry friction</searchLink><br /><searchLink fieldCode="DE" term="%22Surface+roughness%22">Surface roughness</searchLink><br /><searchLink fieldCode="DE" term="%22Material+plasticity%22">Material plasticity</searchLink><br /><searchLink fieldCode="DE" term="%22Multiscale+modeling%22">Multiscale modeling</searchLink><br /><searchLink fieldCode="DE" term="%22Mechanical+behavior+of+materials%22">Mechanical behavior of materials</searchLink><br /><searchLink fieldCode="DE" term="%22Finite+element+method%22">Finite element method</searchLink><br /><searchLink fieldCode="DE" term="%22Aluminum-magnesium-silicon+alloys%22">Aluminum-magnesium-silicon alloys</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: In this work, through multi-scale cylindrical upsetting experiments, the influence of specimen size, original specimen surface roughness, and the surface roughness of the die on the size effect of friction was studied. Based on the Weierstrass–Mandelbrot (W–M) fractal function and finite element simulation, the micro-upsetting process with real surface topography was simulated, and a method for determining the friction factor of the contact surface under different surface roughnesses was proposed. The results showed that the size effect is significant under dry friction conditions, especially when the specimen size is less than 2.0 mm. At the initiation stage, the influence of the initial surface roughness of the specimen on the actual contact ratio is dominant. As the reduction ratio increases, the change in the specimen size has a crucial influence on the actual contact ratio. The reduction in specimen size leads to a decrease in the actual contact area, ultimately resulting in a decrease in the contact friction force. This modeling method can provide technical references for multi-scale modeling theory and high-precision micro-part manufacturing. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Journal of Materials Engineering & Performance is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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        Value: 10.1007/s11665-025-12007-6
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        Text: English
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        PageCount: 11
        StartPage: 6011
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      – SubjectFull: Dry friction
        Type: general
      – SubjectFull: Surface roughness
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      – SubjectFull: Material plasticity
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      – SubjectFull: Mechanical behavior of materials
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      – SubjectFull: Finite element method
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      – SubjectFull: Aluminum-magnesium-silicon alloys
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      – TitleFull: Dry Friction Behavior during Plastic Deformation of a 6063 Al Alloy at Micro–mesoscopic Scale.
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              Text: Feb2026
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              Y: 2026
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