Tribological Performance of Stellite 6/TiN Composite Coatings on Austenitic Stainless Steel.
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| Title: | Tribological Performance of Stellite 6/TiN Composite Coatings on Austenitic Stainless Steel. |
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| Authors: | Xu, Shuai1 (AUTHOR), Wu, Xiaokang2 (AUTHOR), Gu, Jinlong2,3 (AUTHOR), Li, Jiaqiang1,4 (AUTHOR), Zhang, Xing1 (AUTHOR), Zhu, Gangxian1,2,3 (AUTHOR), Chen, Changyong3,4 (AUTHOR), Wang, Chuanyang1,4 (AUTHOR) |
| Source: | Materials (1996-1944). Feb2026, Vol. 19 Issue 4, p658. 17p. |
| Subjects: | Wear resistance, Titanium nitride films, Physical vapor deposition, Austenitic stainless steel, Cobalt alloys, Mechanical wear, Abrasion resistance |
| Abstract: | Highlights: What are the main findings? A Stellite 6/TiN composite coating is engineered on F347 stainless steel via plasma transferred arc cladding + PVD, enabling a property-gradient architecture for valve sealing applications. The coating system achieves outstanding high-temperature wear protection, reducing wear volume by 97.2% vs. uncoated F347 at 500 °C. What is the implication of the main finding? The revealed wear mechanisms indicate that oxide-glaze formation stabilizes Stellite 6 friction, whereas oxidation-induced spallation in Stellite 6/TiN can accelerate combined abrasive/oxidative wear at 500 °C, guiding optimization of TiN design and oxidation resistance. To enhance the quality and longevity of valve sealing surfaces, this study fabricated the Stellite 6/TiN composite coatings on F347 austenitic stainless steel. The process involved a plasma transferred arc (PTA) of Stellite 6 coating onto the substrate followed by physical vapor deposition (PVD) of a TiN coating onto the Stellite 6 layer. Mechanical testing revealed that the composite coatings achieved high hardness (~2110 HV), excellent adhesion (critical load Lc2 ~74 N), and superior wear resistance versus uncoated steel and single-layer Stellite 6. At 500 °C, the composite reduced wear volume by 97.2% compared to the uncoated substrate. Wear mechanisms for the Stellite 6 and composite coatings at high temperatures were elucidated, highlighting the role of Stellite 6/TiN composite coatings in enhancing tribological performance. [ABSTRACT FROM AUTHOR] |
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| Database: | Engineering Source |
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| Abstract: | Highlights: What are the main findings? A Stellite 6/TiN composite coating is engineered on F347 stainless steel via plasma transferred arc cladding + PVD, enabling a property-gradient architecture for valve sealing applications. The coating system achieves outstanding high-temperature wear protection, reducing wear volume by 97.2% vs. uncoated F347 at 500 °C. What is the implication of the main finding? The revealed wear mechanisms indicate that oxide-glaze formation stabilizes Stellite 6 friction, whereas oxidation-induced spallation in Stellite 6/TiN can accelerate combined abrasive/oxidative wear at 500 °C, guiding optimization of TiN design and oxidation resistance. To enhance the quality and longevity of valve sealing surfaces, this study fabricated the Stellite 6/TiN composite coatings on F347 austenitic stainless steel. The process involved a plasma transferred arc (PTA) of Stellite 6 coating onto the substrate followed by physical vapor deposition (PVD) of a TiN coating onto the Stellite 6 layer. Mechanical testing revealed that the composite coatings achieved high hardness (~2110 HV), excellent adhesion (critical load Lc2 ~74 N), and superior wear resistance versus uncoated steel and single-layer Stellite 6. At 500 °C, the composite reduced wear volume by 97.2% compared to the uncoated substrate. Wear mechanisms for the Stellite 6 and composite coatings at high temperatures were elucidated, highlighting the role of Stellite 6/TiN composite coatings in enhancing tribological performance. [ABSTRACT FROM AUTHOR] |
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| ISSN: | 19961944 |
| DOI: | 10.3390/ma19040658 |