MODELLING AND DYNAMIC SIMULATION OF A REAL CRUDE OIL OFFSHORE PLANT USING ASPEN HYSYS.

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Title: MODELLING AND DYNAMIC SIMULATION OF A REAL CRUDE OIL OFFSHORE PLANT USING ASPEN HYSYS.
Authors: Damian, R.1 a01384428@tec.mx, Sotelo, C.1 carlos.sotelo@tec.mx, Marroquin, J.1 a01570807@exatec.tec.mx, Cruz, E.2 ezequiel.cruz@pemex.com, Sotelo, D.1 david.sotelo@tec.mx
Source: International Journal of Simulation Modelling (IJSIMM). Mar2026, Vol. 25 Issue 1, p99-110. 12p.
Subjects: Dynamic simulation, Oil separators, Applied sciences, Phase separation, Simulation software, Offshore oil & gas industry, Offshore petroleum production, Multiphase flow
Abstract: In the offshore crude oil process, water separation has a significant impact on quality improvement. Moreover, the lower the oil content in the residual stream, the less treatment is needed to fulfil specifications. Herein, the use of simulation has become an important tool to achieve a better understanding of the process. However, considering that the petrochemical plant is subjected to extreme time varying operating conditions, which affects the separation train; this poses a challenge to obtain a realistic simulation model. This work presents our original dynamic simulation of a complete crude oil separation unit using Aspen HYSYS® environment. The inlet feed is characterised as a heavy crude oil and different pieces of equipment are carefully designed according to real process parameters. Furthermore, the impact on variations in water content and irregular flows, known as slug flow occurrence, is analysed. Finally, to validate the accuracy of the simulation, operating temperatures, pressures for the separators, and the main flows of the process are compared with actual data. [ABSTRACT FROM AUTHOR]
Copyright of International Journal of Simulation Modelling (IJSIMM) is the property of DAAAM International and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
Database: Engineering Source
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  Data: MODELLING AND DYNAMIC SIMULATION OF A REAL CRUDE OIL OFFSHORE PLANT USING ASPEN HYSYS.
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  Data: <searchLink fieldCode="AR" term="%22Damian%2C+R%2E%22">Damian, R.</searchLink><relatesTo>1</relatesTo><i> a01384428@tec.mx</i><br /><searchLink fieldCode="AR" term="%22Sotelo%2C+C%2E%22">Sotelo, C.</searchLink><relatesTo>1</relatesTo><i> carlos.sotelo@tec.mx</i><br /><searchLink fieldCode="AR" term="%22Marroquin%2C+J%2E%22">Marroquin, J.</searchLink><relatesTo>1</relatesTo><i> a01570807@exatec.tec.mx</i><br /><searchLink fieldCode="AR" term="%22Cruz%2C+E%2E%22">Cruz, E.</searchLink><relatesTo>2</relatesTo><i> ezequiel.cruz@pemex.com</i><br /><searchLink fieldCode="AR" term="%22Sotelo%2C+D%2E%22">Sotelo, D.</searchLink><relatesTo>1</relatesTo><i> david.sotelo@tec.mx</i>
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  Data: <searchLink fieldCode="JN" term="%22International+Journal+of+Simulation+Modelling+%28IJSIMM%29%22">International Journal of Simulation Modelling (IJSIMM)</searchLink>. Mar2026, Vol. 25 Issue 1, p99-110. 12p.
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  Data: <searchLink fieldCode="DE" term="%22Dynamic+simulation%22">Dynamic simulation</searchLink><br /><searchLink fieldCode="DE" term="%22Oil+separators%22">Oil separators</searchLink><br /><searchLink fieldCode="DE" term="%22Applied+sciences%22">Applied sciences</searchLink><br /><searchLink fieldCode="DE" term="%22Phase+separation%22">Phase separation</searchLink><br /><searchLink fieldCode="DE" term="%22Simulation+software%22">Simulation software</searchLink><br /><searchLink fieldCode="DE" term="%22Offshore+oil+%26+gas+industry%22">Offshore oil & gas industry</searchLink><br /><searchLink fieldCode="DE" term="%22Offshore+petroleum+production%22">Offshore petroleum production</searchLink><br /><searchLink fieldCode="DE" term="%22Multiphase+flow%22">Multiphase flow</searchLink>
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  Label: Abstract
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  Data: In the offshore crude oil process, water separation has a significant impact on quality improvement. Moreover, the lower the oil content in the residual stream, the less treatment is needed to fulfil specifications. Herein, the use of simulation has become an important tool to achieve a better understanding of the process. However, considering that the petrochemical plant is subjected to extreme time varying operating conditions, which affects the separation train; this poses a challenge to obtain a realistic simulation model. This work presents our original dynamic simulation of a complete crude oil separation unit using Aspen HYSYS® environment. The inlet feed is characterised as a heavy crude oil and different pieces of equipment are carefully designed according to real process parameters. Furthermore, the impact on variations in water content and irregular flows, known as slug flow occurrence, is analysed. Finally, to validate the accuracy of the simulation, operating temperatures, pressures for the separators, and the main flows of the process are compared with actual data. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of International Journal of Simulation Modelling (IJSIMM) is the property of DAAAM International and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
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      – Type: doi
        Value: 10.2507/IJSIMM25-1-754
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      – Code: eng
        Text: English
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      Pagination:
        PageCount: 12
        StartPage: 99
    Subjects:
      – SubjectFull: Dynamic simulation
        Type: general
      – SubjectFull: Oil separators
        Type: general
      – SubjectFull: Applied sciences
        Type: general
      – SubjectFull: Phase separation
        Type: general
      – SubjectFull: Simulation software
        Type: general
      – SubjectFull: Offshore oil & gas industry
        Type: general
      – SubjectFull: Offshore petroleum production
        Type: general
      – SubjectFull: Multiphase flow
        Type: general
    Titles:
      – TitleFull: MODELLING AND DYNAMIC SIMULATION OF A REAL CRUDE OIL OFFSHORE PLANT USING ASPEN HYSYS.
        Type: main
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            NameFull: Damian, R.
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            NameFull: Sotelo, C.
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            NameFull: Marroquin, J.
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            NameFull: Cruz, E.
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            – D: 01
              M: 03
              Text: Mar2026
              Type: published
              Y: 2026
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              Value: 25
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