Production of Sustainable Textiles Using Natural Dye and Eggshell Powder on Recycled Polyester Fabric via Waterless Supercritical CO 2 Dyeing.

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Title: Production of Sustainable Textiles Using Natural Dye and Eggshell Powder on Recycled Polyester Fabric via Waterless Supercritical CO 2 Dyeing.
Authors: Yiğit, İdil1 (AUTHOR)
Source: Polymers (20734360). Feb2026, Vol. 18 Issue 4, p431. 15p.
Subjects: Natural dyes & dyeing, Textile dyeing, Textile product manufacturing, Environmental impact analysis, Recycled products, Sustainable fashion, Calcium carbonate
Abstract: The growing environmental impact of conventional textile dyeing processes, particularly their high water consumption, chemical usage, and wastewater generation, has intensified the need for alternatives. For this reason, the textile industry faces increasing pressure to adopt sustainable production routes that minimize environmental loads. The utilization of recycled polyester fabrics, natural dyes, and waste-derived bio-resources within waterless dyeing systems represents a holistic approach toward environmentally responsible textile manufacturing. This study focuses on the production of sustainable textiles by dyeing recycled polyester fabrics with natural madder dye and eggshell powder in a waterless supercritical CO2 medium. The samples were characterized via SEM, TGA, wash fastness tests, and tensile strength measurements. SEM images clearly revealed the presence of eggshell powder (ESP) on the fabric surfaces. After UV aging, the samples containing 20% ESP exhibited higher tensile strength and more pronounced color stability compared to the control sample. The CaCO3 component of the ESP contributed to UV resistance, while the TGA results showed higher residual mass for ESP-treated samples, indicating improved thermal stability. Moreover, the persistence of ESP on the fabric surface after repeated washing and the satisfactory wash fastness results confirmed the durability of the treatment. Overall, the results demonstrate that the combination of natural dye, recycled polyester, and eggshell-derived bio-additives in a waterless scCO2 dyeing system offers a promising and environmentally benign strategy for producing sustainable and functional textile materials. [ABSTRACT FROM AUTHOR]
Copyright of Polymers (20734360) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Data: Production of Sustainable Textiles Using Natural Dye and Eggshell Powder on Recycled Polyester Fabric via Waterless Supercritical CO 2 Dyeing.
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  Data: <searchLink fieldCode="DE" term="%22Natural+dyes+%26+dyeing%22">Natural dyes & dyeing</searchLink><br /><searchLink fieldCode="DE" term="%22Textile+dyeing%22">Textile dyeing</searchLink><br /><searchLink fieldCode="DE" term="%22Textile+product+manufacturing%22">Textile product manufacturing</searchLink><br /><searchLink fieldCode="DE" term="%22Environmental+impact+analysis%22">Environmental impact analysis</searchLink><br /><searchLink fieldCode="DE" term="%22Recycled+products%22">Recycled products</searchLink><br /><searchLink fieldCode="DE" term="%22Sustainable+fashion%22">Sustainable fashion</searchLink><br /><searchLink fieldCode="DE" term="%22Calcium+carbonate%22">Calcium carbonate</searchLink>
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  Label: Abstract
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  Data: The growing environmental impact of conventional textile dyeing processes, particularly their high water consumption, chemical usage, and wastewater generation, has intensified the need for alternatives. For this reason, the textile industry faces increasing pressure to adopt sustainable production routes that minimize environmental loads. The utilization of recycled polyester fabrics, natural dyes, and waste-derived bio-resources within waterless dyeing systems represents a holistic approach toward environmentally responsible textile manufacturing. This study focuses on the production of sustainable textiles by dyeing recycled polyester fabrics with natural madder dye and eggshell powder in a waterless supercritical CO2 medium. The samples were characterized via SEM, TGA, wash fastness tests, and tensile strength measurements. SEM images clearly revealed the presence of eggshell powder (ESP) on the fabric surfaces. After UV aging, the samples containing 20% ESP exhibited higher tensile strength and more pronounced color stability compared to the control sample. The CaCO3 component of the ESP contributed to UV resistance, while the TGA results showed higher residual mass for ESP-treated samples, indicating improved thermal stability. Moreover, the persistence of ESP on the fabric surface after repeated washing and the satisfactory wash fastness results confirmed the durability of the treatment. Overall, the results demonstrate that the combination of natural dye, recycled polyester, and eggshell-derived bio-additives in a waterless scCO2 dyeing system offers a promising and environmentally benign strategy for producing sustainable and functional textile materials. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
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  Data: <i>Copyright of Polymers (20734360) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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        Value: 10.3390/polym18040431
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      – Code: eng
        Text: English
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        PageCount: 15
        StartPage: 431
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      – SubjectFull: Natural dyes & dyeing
        Type: general
      – SubjectFull: Textile dyeing
        Type: general
      – SubjectFull: Textile product manufacturing
        Type: general
      – SubjectFull: Environmental impact analysis
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      – SubjectFull: Recycled products
        Type: general
      – SubjectFull: Sustainable fashion
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      – SubjectFull: Calcium carbonate
        Type: general
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      – TitleFull: Production of Sustainable Textiles Using Natural Dye and Eggshell Powder on Recycled Polyester Fabric via Waterless Supercritical CO 2 Dyeing.
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              M: 02
              Text: Feb2026
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              Y: 2026
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