Adaptive Integral Sliding Mode Control for Temperature Regulation in Gas-Phase Ethylene Polymerization Fluidized Bed Reactors.

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Title: Adaptive Integral Sliding Mode Control for Temperature Regulation in Gas-Phase Ethylene Polymerization Fluidized Bed Reactors.
Authors: Ghasem, Nayef1 (AUTHOR)
Source: Polymers (20734360). Feb2026, Vol. 18 Issue 4, p460. 23p.
Subjects: Fluidized bed reactors, Temperature control, Sliding mode control, Dynamic simulation, Nonlinear control theory, Polymerization, Robust control
Abstract: Temperature regulation of gas-phase ethylene polymerization fluidized bed reactors (FBRs) is challenging due to strong nonlinearities, highly exothermic reaction kinetics, and frequent process disturbances. Conventional Proportional–Integral–Derivative (PID) control often exhibits limited robustness under such conditions, while advanced strategies such as Nonlinear Model Predictive Control (NMPC) may suffer from sensitivity to model mismatch and disturbances. In this study, an Adaptive Integral Sliding Mode Control (AISMC) strategy is proposed for temperature control of nonlinear gas-phase FBRs. The controller integrates adaptive gain adjustment with an integral sliding surface to improve disturbance rejection and steady-state accuracy while mitigating chattering. The performance of the proposed approach is evaluated through closed-loop simulations over an 18 h dynamic operating scenario involving multiple setpoint changes, catalyst activity variations, and feed flow disturbances. Simulation results demonstrate that AISMC achieves the best overall tracking performance, with a mean absolute error (MAE) of 0.092 K and the lowest maximum temperature deviation among the evaluated controllers. Compared to PID (MAE = 0.794 K) and conventional sliding mode control (MAE = 0.179 K), AISMC provides substantial improvements in transient and steady-state behaviors. In contrast, NMPC exhibits degraded tracking performance (MAE = 0.809 K) under the considered disturbance conditions. All controllers demonstrate sub-millisecond execution times; however, AISMC attains superior accuracy without excessive computational cost. These results indicate that AISMC offers an effective balance between robustness, accuracy, and real-time feasibility for industrial gas-phase polymerization reactors. [ABSTRACT FROM AUTHOR]
Copyright of Polymers (20734360) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Label: Title
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  Data: Adaptive Integral Sliding Mode Control for Temperature Regulation in Gas-Phase Ethylene Polymerization Fluidized Bed Reactors.
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  Data: <searchLink fieldCode="AR" term="%22Ghasem%2C+Nayef%22">Ghasem, Nayef</searchLink><relatesTo>1</relatesTo> (AUTHOR)
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  Data: <searchLink fieldCode="JN" term="%22Polymers+%2820734360%29%22">Polymers (20734360)</searchLink>. Feb2026, Vol. 18 Issue 4, p460. 23p.
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  Data: <searchLink fieldCode="DE" term="%22Fluidized+bed+reactors%22">Fluidized bed reactors</searchLink><br /><searchLink fieldCode="DE" term="%22Temperature+control%22">Temperature control</searchLink><br /><searchLink fieldCode="DE" term="%22Sliding+mode+control%22">Sliding mode control</searchLink><br /><searchLink fieldCode="DE" term="%22Dynamic+simulation%22">Dynamic simulation</searchLink><br /><searchLink fieldCode="DE" term="%22Nonlinear+control+theory%22">Nonlinear control theory</searchLink><br /><searchLink fieldCode="DE" term="%22Polymerization%22">Polymerization</searchLink><br /><searchLink fieldCode="DE" term="%22Robust+control%22">Robust control</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: Temperature regulation of gas-phase ethylene polymerization fluidized bed reactors (FBRs) is challenging due to strong nonlinearities, highly exothermic reaction kinetics, and frequent process disturbances. Conventional Proportional–Integral–Derivative (PID) control often exhibits limited robustness under such conditions, while advanced strategies such as Nonlinear Model Predictive Control (NMPC) may suffer from sensitivity to model mismatch and disturbances. In this study, an Adaptive Integral Sliding Mode Control (AISMC) strategy is proposed for temperature control of nonlinear gas-phase FBRs. The controller integrates adaptive gain adjustment with an integral sliding surface to improve disturbance rejection and steady-state accuracy while mitigating chattering. The performance of the proposed approach is evaluated through closed-loop simulations over an 18 h dynamic operating scenario involving multiple setpoint changes, catalyst activity variations, and feed flow disturbances. Simulation results demonstrate that AISMC achieves the best overall tracking performance, with a mean absolute error (MAE) of 0.092 K and the lowest maximum temperature deviation among the evaluated controllers. Compared to PID (MAE = 0.794 K) and conventional sliding mode control (MAE = 0.179 K), AISMC provides substantial improvements in transient and steady-state behaviors. In contrast, NMPC exhibits degraded tracking performance (MAE = 0.809 K) under the considered disturbance conditions. All controllers demonstrate sub-millisecond execution times; however, AISMC attains superior accuracy without excessive computational cost. These results indicate that AISMC offers an effective balance between robustness, accuracy, and real-time feasibility for industrial gas-phase polymerization reactors. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Polymers (20734360) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
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      – Type: doi
        Value: 10.3390/polym18040460
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      – Code: eng
        Text: English
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      Pagination:
        PageCount: 23
        StartPage: 460
    Subjects:
      – SubjectFull: Fluidized bed reactors
        Type: general
      – SubjectFull: Temperature control
        Type: general
      – SubjectFull: Sliding mode control
        Type: general
      – SubjectFull: Dynamic simulation
        Type: general
      – SubjectFull: Nonlinear control theory
        Type: general
      – SubjectFull: Polymerization
        Type: general
      – SubjectFull: Robust control
        Type: general
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      – TitleFull: Adaptive Integral Sliding Mode Control for Temperature Regulation in Gas-Phase Ethylene Polymerization Fluidized Bed Reactors.
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            NameFull: Ghasem, Nayef
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            – D: 15
              M: 02
              Text: Feb2026
              Type: published
              Y: 2026
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