Environmental Impact of PUR- and Polystyrene-Based Structural Insulated Panels.

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Title: Environmental Impact of PUR- and Polystyrene-Based Structural Insulated Panels.
Authors: Szita, Klára Tóthné1 (AUTHOR), Terjék, Anita2 (AUTHOR), Mannheim, Viktoria3 (AUTHOR) mannheim.viktoria@eng.unideb.hu
Source: Polymers (20734360). Feb2026, Vol. 18 Issue 4, p518. 20p.
Subjects: Product life cycle assessment, Urethane foam, Structural panels, Thermal insulation, Waste management, Sustainability, Polystyrene, Environmental impact analysis
Abstract: Polymer-based insulation materials are widely used to enhance the energy efficiency of buildings; however, their growing application raises concerns related to resource use and end-of-life management. Rigid polyurethane (PUR) foams are key core materials in structural insulated panels due to their favorable thermal and mechanical performance, yet their life cycle environmental impacts—particularly at end-of-life—remain insufficiently quantified. In this study, a cradle-to-grave life cycle assessment (LCA) of PUR-based insulation used in structural insulated panel systems is conducted in accordance with ISO 14040/44 and EN 15804 standards. The assessment is performed using Sphera LCA software (version: GaBi 10.5) and the CML 2016 impact assessment method. Formulation-level variations in rigid PUR foams, including changes in methylene diphenyl diisocyanate content and pentane blowing agent ratio, are explicitly incorporated to evaluate their influence on key environmental impact categories. The results indicate that increasing pentane content leads to higher global warming potential, while this effect may be mitigated or intensified by concurrent changes in diisocyanate content and foam density in fully formulated systems. Three end-of-life scenarios—landfilling, incineration with energy recovery, and mechanical recycling—are analyzed. The findings provide material-level, decision-relevant insights that support environmentally informed formulation strategies and contribute to the development of more circular polymer-based insulation solutions for the built environment. [ABSTRACT FROM AUTHOR]
Copyright of Polymers (20734360) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Label: Title
  Group: Ti
  Data: Environmental Impact of PUR- and Polystyrene-Based Structural Insulated Panels.
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  Data: <searchLink fieldCode="AR" term="%22Szita%2C+Klára+Tóthné%22">Szita, Klára Tóthné</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Terjék%2C+Anita%22">Terjék, Anita</searchLink><relatesTo>2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Mannheim%2C+Viktoria%22">Mannheim, Viktoria</searchLink><relatesTo>3</relatesTo> (AUTHOR)<i> mannheim.viktoria@eng.unideb.hu</i>
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  Data: <searchLink fieldCode="JN" term="%22Polymers+%2820734360%29%22">Polymers (20734360)</searchLink>. Feb2026, Vol. 18 Issue 4, p518. 20p.
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  Data: <searchLink fieldCode="DE" term="%22Product+life+cycle+assessment%22">Product life cycle assessment</searchLink><br /><searchLink fieldCode="DE" term="%22Urethane+foam%22">Urethane foam</searchLink><br /><searchLink fieldCode="DE" term="%22Structural+panels%22">Structural panels</searchLink><br /><searchLink fieldCode="DE" term="%22Thermal+insulation%22">Thermal insulation</searchLink><br /><searchLink fieldCode="DE" term="%22Waste+management%22">Waste management</searchLink><br /><searchLink fieldCode="DE" term="%22Sustainability%22">Sustainability</searchLink><br /><searchLink fieldCode="DE" term="%22Polystyrene%22">Polystyrene</searchLink><br /><searchLink fieldCode="DE" term="%22Environmental+impact+analysis%22">Environmental impact analysis</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: Polymer-based insulation materials are widely used to enhance the energy efficiency of buildings; however, their growing application raises concerns related to resource use and end-of-life management. Rigid polyurethane (PUR) foams are key core materials in structural insulated panels due to their favorable thermal and mechanical performance, yet their life cycle environmental impacts—particularly at end-of-life—remain insufficiently quantified. In this study, a cradle-to-grave life cycle assessment (LCA) of PUR-based insulation used in structural insulated panel systems is conducted in accordance with ISO 14040/44 and EN 15804 standards. The assessment is performed using Sphera LCA software (version: GaBi 10.5) and the CML 2016 impact assessment method. Formulation-level variations in rigid PUR foams, including changes in methylene diphenyl diisocyanate content and pentane blowing agent ratio, are explicitly incorporated to evaluate their influence on key environmental impact categories. The results indicate that increasing pentane content leads to higher global warming potential, while this effect may be mitigated or intensified by concurrent changes in diisocyanate content and foam density in fully formulated systems. Three end-of-life scenarios—landfilling, incineration with energy recovery, and mechanical recycling—are analyzed. The findings provide material-level, decision-relevant insights that support environmentally informed formulation strategies and contribute to the development of more circular polymer-based insulation solutions for the built environment. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Polymers (20734360) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
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        Value: 10.3390/polym18040518
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      – Code: eng
        Text: English
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        PageCount: 20
        StartPage: 518
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      – SubjectFull: Product life cycle assessment
        Type: general
      – SubjectFull: Urethane foam
        Type: general
      – SubjectFull: Structural panels
        Type: general
      – SubjectFull: Thermal insulation
        Type: general
      – SubjectFull: Waste management
        Type: general
      – SubjectFull: Sustainability
        Type: general
      – SubjectFull: Polystyrene
        Type: general
      – SubjectFull: Environmental impact analysis
        Type: general
    Titles:
      – TitleFull: Environmental Impact of PUR- and Polystyrene-Based Structural Insulated Panels.
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          Name:
            NameFull: Szita, Klára Tóthné
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            NameFull: Terjék, Anita
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            NameFull: Mannheim, Viktoria
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            – D: 15
              M: 02
              Text: Feb2026
              Type: published
              Y: 2026
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