Kinetics of solid-state decarburization for 3.5% Si electrical steel in CO2–CO atmosphere.

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Title: Kinetics of solid-state decarburization for 3.5% Si electrical steel in CO2–CO atmosphere.
Authors: Li, Yaping1 (AUTHOR), Sun, Lingyan1 (AUTHOR), Hong, Lukuo1 (AUTHOR) 544482127@qq.com, Sun, Caijiao1 (AUTHOR), Ai, Liqun1 (AUTHOR), Qian, Na2 (AUTHOR)
Source: Metallurgical Research & Technology. 2026, Vol. 123 Issue 2, p1-11. 11p.
Subjects: Electrical steel, Diffusion kinetics, Chemical kinetics, Silica films, Oxide coating, Steelmaking furnaces
Abstract: In this study, solid-state decarburization experiments were carried out under a CO2–CO atmosphere using 1 mm thick Fe–0.18%C–3.5%Si alloy strips, with a focus on adapting to electric furnace-based short-process steelmaking. The results indicate that within the temperature range of 1273–1433 K, the solid-state decarburization process can be divided into three distinct stages: rapid decarburization (0–10 min), sustained decarburization (10—30 min), and decarburization stagnation (30–50 min). The optimal decarburization performance was achieved at 1423 K, where the final carbon content was reduced to 0.009%. However, as the reaction proceeded, a SiO2 oxide layer gradually thickened on the surface and developed trench-like morphologies, which progressively blocked carbon diffusion pathways and eventually led to decarburization stagnation. Kinetic analysis revealed that during the first 10 min of decarburization at various temperatures, carbon diffusion was the primary rate-limiting step, following an apparent first-order reaction model. Concurrently, the oxide layer thickness increased rapidly during this period, exhibiting a strong correlation with the square root of decarburization time, consistent with a diffusion-controlled growth mechanism. Beyond 10 min, the growth rate of the oxide layer slowed and followed a linear relationship with time, indicating a transition to a mixed control regime governed by both carbon diffusion and oxide layer growth. The evolution of oxide layer thickness and morphology—particularly the formation of trench-like structures—directly altered the resistance to carbon diffusion. In the early stage, a thin oxide layer permitted rapid decarburization dominated by carbon diffusion. In the later stages, however, the thickening of the oxide layer impeded diffusion channels, triggering decarburization stagnation governed by mixed control. As a result, the carbon content versus time relationship gradually shifted toward a linear trend, with a decarburization stagnation line emerging once the oxide layer completely inhibited further reaction. Within the temperature range of 1413–1433 K, the oxide growth rate and carbon diffusion rate achieved a favorable balance, resulting in a dynamic mixed-control mechanism. This synergy minimized resistance while sustaining sufficient diffusion, thereby maximizing the overall decarburization efficiency. [ABSTRACT FROM AUTHOR]
Copyright of Metallurgical Research & Technology is the property of EDP Sciences and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Label: Title
  Group: Ti
  Data: Kinetics of solid-state decarburization for 3.5% Si electrical steel in CO<subscript>2</subscript>–CO atmosphere.
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  Data: <searchLink fieldCode="AR" term="%22Li%2C+Yaping%22">Li, Yaping</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Sun%2C+Lingyan%22">Sun, Lingyan</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Hong%2C+Lukuo%22">Hong, Lukuo</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> 544482127@qq.com</i><br /><searchLink fieldCode="AR" term="%22Sun%2C+Caijiao%22">Sun, Caijiao</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Ai%2C+Liqun%22">Ai, Liqun</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Qian%2C+Na%22">Qian, Na</searchLink><relatesTo>2</relatesTo> (AUTHOR)
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  Data: <searchLink fieldCode="JN" term="%22Metallurgical+Research+%26+Technology%22">Metallurgical Research & Technology</searchLink>. 2026, Vol. 123 Issue 2, p1-11. 11p.
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  Data: <searchLink fieldCode="DE" term="%22Electrical+steel%22">Electrical steel</searchLink><br /><searchLink fieldCode="DE" term="%22Diffusion+kinetics%22">Diffusion kinetics</searchLink><br /><searchLink fieldCode="DE" term="%22Chemical+kinetics%22">Chemical kinetics</searchLink><br /><searchLink fieldCode="DE" term="%22Silica+films%22">Silica films</searchLink><br /><searchLink fieldCode="DE" term="%22Oxide+coating%22">Oxide coating</searchLink><br /><searchLink fieldCode="DE" term="%22Steelmaking+furnaces%22">Steelmaking furnaces</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: In this study, solid-state decarburization experiments were carried out under a CO2–CO atmosphere using 1 mm thick Fe–0.18%C–3.5%Si alloy strips, with a focus on adapting to electric furnace-based short-process steelmaking. The results indicate that within the temperature range of 1273–1433 K, the solid-state decarburization process can be divided into three distinct stages: rapid decarburization (0–10 min), sustained decarburization (10—30 min), and decarburization stagnation (30–50 min). The optimal decarburization performance was achieved at 1423 K, where the final carbon content was reduced to 0.009%. However, as the reaction proceeded, a SiO2 oxide layer gradually thickened on the surface and developed trench-like morphologies, which progressively blocked carbon diffusion pathways and eventually led to decarburization stagnation. Kinetic analysis revealed that during the first 10 min of decarburization at various temperatures, carbon diffusion was the primary rate-limiting step, following an apparent first-order reaction model. Concurrently, the oxide layer thickness increased rapidly during this period, exhibiting a strong correlation with the square root of decarburization time, consistent with a diffusion-controlled growth mechanism. Beyond 10 min, the growth rate of the oxide layer slowed and followed a linear relationship with time, indicating a transition to a mixed control regime governed by both carbon diffusion and oxide layer growth. The evolution of oxide layer thickness and morphology—particularly the formation of trench-like structures—directly altered the resistance to carbon diffusion. In the early stage, a thin oxide layer permitted rapid decarburization dominated by carbon diffusion. In the later stages, however, the thickening of the oxide layer impeded diffusion channels, triggering decarburization stagnation governed by mixed control. As a result, the carbon content versus time relationship gradually shifted toward a linear trend, with a decarburization stagnation line emerging once the oxide layer completely inhibited further reaction. Within the temperature range of 1413–1433 K, the oxide growth rate and carbon diffusion rate achieved a favorable balance, resulting in a dynamic mixed-control mechanism. This synergy minimized resistance while sustaining sufficient diffusion, thereby maximizing the overall decarburization efficiency. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Metallurgical Research & Technology is the property of EDP Sciences and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
  BibEntity:
    Identifiers:
      – Type: doi
        Value: 10.1051/metal/2026016
    Languages:
      – Code: eng
        Text: English
    PhysicalDescription:
      Pagination:
        PageCount: 11
        StartPage: 1
    Subjects:
      – SubjectFull: Electrical steel
        Type: general
      – SubjectFull: Diffusion kinetics
        Type: general
      – SubjectFull: Chemical kinetics
        Type: general
      – SubjectFull: Silica films
        Type: general
      – SubjectFull: Oxide coating
        Type: general
      – SubjectFull: Steelmaking furnaces
        Type: general
    Titles:
      – TitleFull: Kinetics of solid-state decarburization for 3.5% Si electrical steel in CO2–CO atmosphere.
        Type: main
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            NameFull: Li, Yaping
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            NameFull: Sun, Lingyan
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            NameFull: Hong, Lukuo
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            NameFull: Sun, Caijiao
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            NameFull: Ai, Liqun
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            NameFull: Qian, Na
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            – D: 01
              M: 03
              Text: 2026
              Type: published
              Y: 2026
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              Value: 22713646
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              Value: 123
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            – TitleFull: Metallurgical Research & Technology
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