Fermentative Production of 1,3-Propanediol from Glycerol in a Membrane Bioreactor with Microfiltration Membranes: A Feasibility Study.

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Title: Fermentative Production of 1,3-Propanediol from Glycerol in a Membrane Bioreactor with Microfiltration Membranes: A Feasibility Study.
Authors: Tomczak, Wirginia1 (AUTHOR) tomczak.wirginia@gmail.com, Gryta, Marek2 (AUTHOR)
Source: Materials (1996-1944). Mar2026, Vol. 19 Issue 5, p865. 14p.
Subjects: Microfiltration, Fermentation, Bioconversion, Membrane separation, Glycerin, Polymeric membranes, Membrane filter fouling
Abstract: In biotechnological processes, value-added products such as 1,3-propanediol (1,3-PD) are obtained in multi-component mixtures consisting of by-products, nutrient medium, bacterial cells and residual substrate. For this reason, separation to obtain the main product with the use of various techniques is economically unprofitable. Contrary, membrane bioreactors (MBRs) ensure several benefits and may play a crucial role in reducing the operating costs. The main objective of this work was to evaluate the feasibility of producing 1,3-PD in an MBR equipped with capillary polypropylene (PP) membranes for the MF (microfiltration) process. This article provides an in-depth examination of: (i) the yield of batch, fed-batch and fermentation in an MBR, (ii) the fouling mechanism during MF of fermentation broths, and (iii) PP membrane stability. It was found that performing the fermentation in an MBR allowed for production of 1,3-PD with the highest maximum yield, in the range of 0.48 g/g (0.58 mol/mol) to 0.59 g/g (0.72 mol/mol). Moreover, it was demonstrated that the significant decline of the MF process was mainly caused by the formation of a cake layer on the membrane surface. Nevertheless, the efficiency of the process was stable and ensured the high quality of the permeate. In addition, membrane cleaning with the use of 1% NaOH solution allowed to remove most of the foulants from the membrane surface. Despite repeated cleaning procedures, the membranes used in this work maintained their performance and efficiency. Hence, it can be concluded that the capillary polypropylene membranes for the MF process can be successfully used in MBR technology intended for the production of 1,3-PD by glycerol fermentation. [ABSTRACT FROM AUTHOR]
Copyright of Materials (1996-1944) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Data: Fermentative Production of 1,3-Propanediol from Glycerol in a Membrane Bioreactor with Microfiltration Membranes: A Feasibility Study.
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  Data: <searchLink fieldCode="DE" term="%22Microfiltration%22">Microfiltration</searchLink><br /><searchLink fieldCode="DE" term="%22Fermentation%22">Fermentation</searchLink><br /><searchLink fieldCode="DE" term="%22Bioconversion%22">Bioconversion</searchLink><br /><searchLink fieldCode="DE" term="%22Membrane+separation%22">Membrane separation</searchLink><br /><searchLink fieldCode="DE" term="%22Glycerin%22">Glycerin</searchLink><br /><searchLink fieldCode="DE" term="%22Polymeric+membranes%22">Polymeric membranes</searchLink><br /><searchLink fieldCode="DE" term="%22Membrane+filter+fouling%22">Membrane filter fouling</searchLink>
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  Data: In biotechnological processes, value-added products such as 1,3-propanediol (1,3-PD) are obtained in multi-component mixtures consisting of by-products, nutrient medium, bacterial cells and residual substrate. For this reason, separation to obtain the main product with the use of various techniques is economically unprofitable. Contrary, membrane bioreactors (MBRs) ensure several benefits and may play a crucial role in reducing the operating costs. The main objective of this work was to evaluate the feasibility of producing 1,3-PD in an MBR equipped with capillary polypropylene (PP) membranes for the MF (microfiltration) process. This article provides an in-depth examination of: (i) the yield of batch, fed-batch and fermentation in an MBR, (ii) the fouling mechanism during MF of fermentation broths, and (iii) PP membrane stability. It was found that performing the fermentation in an MBR allowed for production of 1,3-PD with the highest maximum yield, in the range of 0.48 g/g (0.58 mol/mol) to 0.59 g/g (0.72 mol/mol). Moreover, it was demonstrated that the significant decline of the MF process was mainly caused by the formation of a cake layer on the membrane surface. Nevertheless, the efficiency of the process was stable and ensured the high quality of the permeate. In addition, membrane cleaning with the use of 1% NaOH solution allowed to remove most of the foulants from the membrane surface. Despite repeated cleaning procedures, the membranes used in this work maintained their performance and efficiency. Hence, it can be concluded that the capillary polypropylene membranes for the MF process can be successfully used in MBR technology intended for the production of 1,3-PD by glycerol fermentation. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
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  Data: <i>Copyright of Materials (1996-1944) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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        Value: 10.3390/ma19050865
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      – Code: eng
        Text: English
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        PageCount: 14
        StartPage: 865
    Subjects:
      – SubjectFull: Microfiltration
        Type: general
      – SubjectFull: Fermentation
        Type: general
      – SubjectFull: Bioconversion
        Type: general
      – SubjectFull: Membrane separation
        Type: general
      – SubjectFull: Glycerin
        Type: general
      – SubjectFull: Polymeric membranes
        Type: general
      – SubjectFull: Membrane filter fouling
        Type: general
    Titles:
      – TitleFull: Fermentative Production of 1,3-Propanediol from Glycerol in a Membrane Bioreactor with Microfiltration Membranes: A Feasibility Study.
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            NameFull: Tomczak, Wirginia
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            NameFull: Gryta, Marek
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            – D: 01
              M: 03
              Text: Mar2026
              Type: published
              Y: 2026
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