OPTIMIZATION OF CERAMIC REFRACTORY MATERIALS FOR IMPACT PADS IN TUNDISH SYSTEMS FOR CONTINUOUS STEEL CASTING.

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Title: OPTIMIZATION OF CERAMIC REFRACTORY MATERIALS FOR IMPACT PADS IN TUNDISH SYSTEMS FOR CONTINUOUS STEEL CASTING.
Authors: BUĽKO, B.1, DEMETER, P.1, PRIESOL, I.2, FOGARAŠ, L.1 lukas.fogaras@tuke.sk, HUBATKA, S.1, HRUBOVČÁKOVÁ, M.1, ŠMIGURA, P.1, DUBEC, D.1
Source: Archives of Metallurgy & Materials. 2026, Vol. 71 Issue 1, p305-311. 7p.
Subjects: Refractory materials, Ceramic materials, Wear resistance, Corrosion resistance, Aluminum oxide, Bauxite, Steel founding, Carbon dioxide mitigation
Abstract: Increasing demands on cast steel quality and the need to reduce carbon footprint drive the development of new refractory materials. A ceramic composition was developed for spherical tundish impact pads to ensure dimensional stability and resistance to erosion and corrosion. It consists of a thixotropic bauxite mixture with a sol-gel binder and 16% addition of tabular alumina, improving refractoriness and strength. The absence of cement-based binders allows fast, crack-free drying and higher fired strength. Compared to CAC-based castables, it reduces energy consumption and CO2 emissions. Plant trials confirmed excellent erosion resistance, with no surface deformation or steel penetration, demonstrating full functionality and durability of the pads under molten steel exposure. The material meets technical and environmental requirements, offering a viable alternative for sustainable steel casting operations. [ABSTRACT FROM AUTHOR]
Copyright of Archives of Metallurgy & Materials is the property of Polish Academy of Sciences and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Data: <searchLink fieldCode="JN" term="%22Archives+of+Metallurgy+%26+Materials%22">Archives of Metallurgy & Materials</searchLink>. 2026, Vol. 71 Issue 1, p305-311. 7p.
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  Data: <searchLink fieldCode="DE" term="%22Refractory+materials%22">Refractory materials</searchLink><br /><searchLink fieldCode="DE" term="%22Ceramic+materials%22">Ceramic materials</searchLink><br /><searchLink fieldCode="DE" term="%22Wear+resistance%22">Wear resistance</searchLink><br /><searchLink fieldCode="DE" term="%22Corrosion+resistance%22">Corrosion resistance</searchLink><br /><searchLink fieldCode="DE" term="%22Aluminum+oxide%22">Aluminum oxide</searchLink><br /><searchLink fieldCode="DE" term="%22Bauxite%22">Bauxite</searchLink><br /><searchLink fieldCode="DE" term="%22Steel+founding%22">Steel founding</searchLink><br /><searchLink fieldCode="DE" term="%22Carbon+dioxide+mitigation%22">Carbon dioxide mitigation</searchLink>
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  Data: Increasing demands on cast steel quality and the need to reduce carbon footprint drive the development of new refractory materials. A ceramic composition was developed for spherical tundish impact pads to ensure dimensional stability and resistance to erosion and corrosion. It consists of a thixotropic bauxite mixture with a sol-gel binder and 16% addition of tabular alumina, improving refractoriness and strength. The absence of cement-based binders allows fast, crack-free drying and higher fired strength. Compared to CAC-based castables, it reduces energy consumption and CO2 emissions. Plant trials confirmed excellent erosion resistance, with no surface deformation or steel penetration, demonstrating full functionality and durability of the pads under molten steel exposure. The material meets technical and environmental requirements, offering a viable alternative for sustainable steel casting operations. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
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  Data: <i>Copyright of Archives of Metallurgy & Materials is the property of Polish Academy of Sciences and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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        Value: 10.24425/amm.2026.157793
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      – Code: eng
        Text: English
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        PageCount: 7
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      – SubjectFull: Refractory materials
        Type: general
      – SubjectFull: Ceramic materials
        Type: general
      – SubjectFull: Wear resistance
        Type: general
      – SubjectFull: Corrosion resistance
        Type: general
      – SubjectFull: Aluminum oxide
        Type: general
      – SubjectFull: Bauxite
        Type: general
      – SubjectFull: Steel founding
        Type: general
      – SubjectFull: Carbon dioxide mitigation
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      – TitleFull: OPTIMIZATION OF CERAMIC REFRACTORY MATERIALS FOR IMPACT PADS IN TUNDISH SYSTEMS FOR CONTINUOUS STEEL CASTING.
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              M: 01
              Text: 2026
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              Y: 2026
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