IN-DEPTH ANALYSIS AND OPTIMIZATION OF ELECTRONIC CLOSED-LOOP CONTROL FOR PROPORTIONAL ENLARGED VALVES BASED ON SIMULATIONX.

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Title: IN-DEPTH ANALYSIS AND OPTIMIZATION OF ELECTRONIC CLOSED-LOOP CONTROL FOR PROPORTIONAL ENLARGED VALVES BASED ON SIMULATIONX.
Authors: LI, Zhifeng1 378714267@qq.com, XU, Xiaoming2, SHI, Qing1, HU, Ya-Jun1
Source: Thermal Science. 2026, Vol. 30 Issue 2A, p1159-1167. 9p.
Subjects: Valves, Closed loop systems, Dynamic simulation, Feedforward control systems, Hydraulic control systems, Genetic algorithms
Abstract: This paper conducts an in-depth study on the electronic closed-loop control characteristics of Valvistor valves (a type of proportionally enlarged valve) by leveraging the SimulationX simulation platform. The displacement-area relationship of a 25 mm diameter Valvistor valve was accurately determined through the combination of experimental measurements and theoretical analyses. A highly realistic SIMULATIONX model was constructed based on actual parameters, taking into account oil compression, leakage, viscous friction and other key factors. The proportional-integral-derivative parameters were initially calculated using the genetic algorithm and then refined through a series of fine-tuning operations. The results show that the optimized proportional-integral-derivative control significantly improves the dynamic characteristics of the valve: in the step response of the main valve displacement, the rising response time is reduced by 45 milliseconds, the descending step response time is shortened by 20 milliseconds, and there is almost no overshoot compared with the original valve. Considering the variable pressure differences at the valve port in actual working conditions, the parameters of the feed-forward controller were corrected. Through iterative simulation of different pressure differences and feed-forward gain values within the range of 0.5-2 MPa, a parameter curve of the feed-forward controller was obtained, which ensures the valve's displacement output meets actual operation requirements under different pressure conditions. The research results provide important theoretical support and practical guidance for optimizing the performance of Valvistor valves and improving the control accuracy of hydraulic systems. Meanwhile, the limitations of the research (lack of physical experiment verification and insufficient universality) are pointed out, and future research directions (conducting physical experiments, expanding applications in complex systems, optimizing control algorithms) are clarified. [ABSTRACT FROM AUTHOR]
Copyright of Thermal Science is the property of Society of Thermal Engineers of Serbia and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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DbLabel: Engineering Source
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  Label: Title
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  Data: IN-DEPTH ANALYSIS AND OPTIMIZATION OF ELECTRONIC CLOSED-LOOP CONTROL FOR PROPORTIONAL ENLARGED VALVES BASED ON SIMULATIONX.
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  Data: <searchLink fieldCode="AR" term="%22LI%2C+Zhifeng%22">LI, Zhifeng</searchLink><relatesTo>1</relatesTo><i> 378714267@qq.com</i><br /><searchLink fieldCode="AR" term="%22XU%2C+Xiaoming%22">XU, Xiaoming</searchLink><relatesTo>2</relatesTo><br /><searchLink fieldCode="AR" term="%22SHI%2C+Qing%22">SHI, Qing</searchLink><relatesTo>1</relatesTo><br /><searchLink fieldCode="AR" term="%22HU%2C+Ya-Jun%22">HU, Ya-Jun</searchLink><relatesTo>1</relatesTo>
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  Data: <searchLink fieldCode="JN" term="%22Thermal+Science%22">Thermal Science</searchLink>. 2026, Vol. 30 Issue 2A, p1159-1167. 9p.
– Name: Subject
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  Data: <searchLink fieldCode="DE" term="%22Valves%22">Valves</searchLink><br /><searchLink fieldCode="DE" term="%22Closed+loop+systems%22">Closed loop systems</searchLink><br /><searchLink fieldCode="DE" term="%22Dynamic+simulation%22">Dynamic simulation</searchLink><br /><searchLink fieldCode="DE" term="%22Feedforward+control+systems%22">Feedforward control systems</searchLink><br /><searchLink fieldCode="DE" term="%22Hydraulic+control+systems%22">Hydraulic control systems</searchLink><br /><searchLink fieldCode="DE" term="%22Genetic+algorithms%22">Genetic algorithms</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: This paper conducts an in-depth study on the electronic closed-loop control characteristics of Valvistor valves (a type of proportionally enlarged valve) by leveraging the SimulationX simulation platform. The displacement-area relationship of a 25 mm diameter Valvistor valve was accurately determined through the combination of experimental measurements and theoretical analyses. A highly realistic SIMULATIONX model was constructed based on actual parameters, taking into account oil compression, leakage, viscous friction and other key factors. The proportional-integral-derivative parameters were initially calculated using the genetic algorithm and then refined through a series of fine-tuning operations. The results show that the optimized proportional-integral-derivative control significantly improves the dynamic characteristics of the valve: in the step response of the main valve displacement, the rising response time is reduced by 45 milliseconds, the descending step response time is shortened by 20 milliseconds, and there is almost no overshoot compared with the original valve. Considering the variable pressure differences at the valve port in actual working conditions, the parameters of the feed-forward controller were corrected. Through iterative simulation of different pressure differences and feed-forward gain values within the range of 0.5-2 MPa, a parameter curve of the feed-forward controller was obtained, which ensures the valve's displacement output meets actual operation requirements under different pressure conditions. The research results provide important theoretical support and practical guidance for optimizing the performance of Valvistor valves and improving the control accuracy of hydraulic systems. Meanwhile, the limitations of the research (lack of physical experiment verification and insufficient universality) are pointed out, and future research directions (conducting physical experiments, expanding applications in complex systems, optimizing control algorithms) are clarified. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Thermal Science is the property of Society of Thermal Engineers of Serbia and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
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    Identifiers:
      – Type: doi
        Value: 10.2298/TSCI2602159L
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      – Code: eng
        Text: English
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      Pagination:
        PageCount: 9
        StartPage: 1159
    Subjects:
      – SubjectFull: Valves
        Type: general
      – SubjectFull: Closed loop systems
        Type: general
      – SubjectFull: Dynamic simulation
        Type: general
      – SubjectFull: Feedforward control systems
        Type: general
      – SubjectFull: Hydraulic control systems
        Type: general
      – SubjectFull: Genetic algorithms
        Type: general
    Titles:
      – TitleFull: IN-DEPTH ANALYSIS AND OPTIMIZATION OF ELECTRONIC CLOSED-LOOP CONTROL FOR PROPORTIONAL ENLARGED VALVES BASED ON SIMULATIONX.
        Type: main
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            NameFull: LI, Zhifeng
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            NameFull: XU, Xiaoming
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            NameFull: SHI, Qing
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            NameFull: HU, Ya-Jun
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          Dates:
            – D: 01
              M: 02
              Text: 2026
              Type: published
              Y: 2026
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              Value: 30
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            – TitleFull: Thermal Science
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