Numerical and Experimental Study on the Molten Pool Behavior and Magnetic Properties of Nano-Crystalline Alloy Ribbon Prepared by PlanarFlow Casting.

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Title: Numerical and Experimental Study on the Molten Pool Behavior and Magnetic Properties of Nano-Crystalline Alloy Ribbon Prepared by PlanarFlow Casting.
Authors: Li, Lijun1 (AUTHOR), Ji, Hongxin2 (AUTHOR), Sun, Jianliang2,3 (AUTHOR) sunjianliang@ysu.edu.cn, Li, Deren1,3 (AUTHOR), Li, Baisong1,2 (AUTHOR), Yao, Jintao1,3 (AUTHOR)
Source: Materials (1996-1944). Apr2026, Vol. 19 Issue 8, p1510. 10p.
Subjects: Magnetic properties, Multiphase flow, Rapid solidification processing of metals, Magnetic cores
Abstract: A 2D multiphase-flow coupling simulation model for preparing nanocrystalline ribbons using planar-flow casting (PFC) with a cooling roller was established. The influence of roller speed on molten pool characteristics, cooling-roller heat transfer, and ribbon thickness was analyzed. The effect of ribbon thickness on the total loss and permeability of the magnetic cores was investigated. The results indicate that the molten pool size decreased as the roller speed increased. At t = 5 ms, the maximum heat-transfer coefficient of the roller surface increased from 2.09 × 106 W·m−2·K−1 at 15 m/s to 2.6 × 106 W·m−2·K−1 at 24 m/s. The ribbon thickness decreased from 39.96 μm to 20.02 μm (a 49.9% reduction) as the roller speed increased from 18 m/s to 30 m/s. The total loss of the nanocrystalline magnetic cores increased with ribbon thickness, whereas their permeability increased as ribbon thickness decreased. At 100 kHz, the nanocrystalline magnetic core made of 10–12 μm ribbons exhibited a high permeability of 59,507. [ABSTRACT FROM AUTHOR]
Copyright of Materials (1996-1944) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Label: Title
  Group: Ti
  Data: Numerical and Experimental Study on the Molten Pool Behavior and Magnetic Properties of Nano-Crystalline Alloy Ribbon Prepared by PlanarFlow Casting.
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  Data: <searchLink fieldCode="AR" term="%22Li%2C+Lijun%22">Li, Lijun</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Ji%2C+Hongxin%22">Ji, Hongxin</searchLink><relatesTo>2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Sun%2C+Jianliang%22">Sun, Jianliang</searchLink><relatesTo>2,3</relatesTo> (AUTHOR)<i> sunjianliang@ysu.edu.cn</i><br /><searchLink fieldCode="AR" term="%22Li%2C+Deren%22">Li, Deren</searchLink><relatesTo>1,3</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Li%2C+Baisong%22">Li, Baisong</searchLink><relatesTo>1,2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Yao%2C+Jintao%22">Yao, Jintao</searchLink><relatesTo>1,3</relatesTo> (AUTHOR)
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  Data: <searchLink fieldCode="JN" term="%22Materials+%281996-1944%29%22">Materials (1996-1944)</searchLink>. Apr2026, Vol. 19 Issue 8, p1510. 10p.
– Name: Subject
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  Data: <searchLink fieldCode="DE" term="%22Magnetic+properties%22">Magnetic properties</searchLink><br /><searchLink fieldCode="DE" term="%22Multiphase+flow%22">Multiphase flow</searchLink><br /><searchLink fieldCode="DE" term="%22Rapid+solidification+processing+of+metals%22">Rapid solidification processing of metals</searchLink><br /><searchLink fieldCode="DE" term="%22Magnetic+cores%22">Magnetic cores</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: A 2D multiphase-flow coupling simulation model for preparing nanocrystalline ribbons using planar-flow casting (PFC) with a cooling roller was established. The influence of roller speed on molten pool characteristics, cooling-roller heat transfer, and ribbon thickness was analyzed. The effect of ribbon thickness on the total loss and permeability of the magnetic cores was investigated. The results indicate that the molten pool size decreased as the roller speed increased. At t = 5 ms, the maximum heat-transfer coefficient of the roller surface increased from 2.09 × 106 W·m−2·K−1 at 15 m/s to 2.6 × 106 W·m−2·K−1 at 24 m/s. The ribbon thickness decreased from 39.96 μm to 20.02 μm (a 49.9% reduction) as the roller speed increased from 18 m/s to 30 m/s. The total loss of the nanocrystalline magnetic cores increased with ribbon thickness, whereas their permeability increased as ribbon thickness decreased. At 100 kHz, the nanocrystalline magnetic core made of 10–12 μm ribbons exhibited a high permeability of 59,507. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Materials (1996-1944) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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        Value: 10.3390/ma19081510
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      – Code: eng
        Text: English
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        PageCount: 10
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        Type: general
      – SubjectFull: Multiphase flow
        Type: general
      – SubjectFull: Rapid solidification processing of metals
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      – SubjectFull: Magnetic cores
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      – TitleFull: Numerical and Experimental Study on the Molten Pool Behavior and Magnetic Properties of Nano-Crystalline Alloy Ribbon Prepared by PlanarFlow Casting.
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              M: 04
              Text: Apr2026
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              Y: 2026
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