Thermomechanical Tailoring of a DLP-Printable Shape Memory Polyurethane for Vascular Graft Applications.

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Title: Thermomechanical Tailoring of a DLP-Printable Shape Memory Polyurethane for Vascular Graft Applications.
Authors: Azğüler, Ozan1 (AUTHOR) ozanazguler@gmail.com, Ekşi Altan, Mihrigül1 (AUTHOR)
Source: Materials (1996-1944). May2026, Vol. 19 Issue 9, p1862. 24p.
Subjects: Vascular grafts, Polyurethane elastomers, Photopolymerization, Three-dimensional printing, Materials science, Acrylic resins, Thermodynamics
Abstract: The increasing prevalence of cardiovascular diseases highlights the need to develop vascular grafts that match the mechanics of native vascular tissue and offer functional adaptability. This study reports the development and systematic optimization of a shape-memory polyurethane acrylate (PUA)-based photocurable resin for digital light processing (DLP)-based four-dimensional printing (4DP) applications. Resin formulations were designed by controlling hard/soft segment ratios, reactive diluent content, and crosslink density to position the glass transition temperature (Tg) within the physiological range (25–40 °C). Thermomechanical characterization was performed via dynamic mechanical analysis (DMA) and tensile testing, while a full-factorial Design of Experiments (DoE) approach was applied to optimize DLP process parameters—namely layer thickness, exposure time, and post-curing time. The developed resin formulation yielded a Tg of 38 °C as determined by DMA. Following process optimization, regression models showed high statistical fit (R2 > 99%), and experimental validation under optimal conditions (layer thickness: 82.83 µm, exposure time: 11 s, post-curing: 2 min) resulted in an elongation at break of 64.0 ± 3.4%, a Young's modulus of 10.9 ± 0.1 MPa, and a tensile strength of 6.2 ± 0.3 MPa. The optimized system exhibited thermally triggerable shape memory behavior at near-body temperature, with mechanical properties consistent with natural arterial tissue benchmarks. These findings demonstrate a promising material design strategy for DLP-based 4D-printed vascular structures. [ABSTRACT FROM AUTHOR]
Copyright of Materials (1996-1944) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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Items – Name: Title
  Label: Title
  Group: Ti
  Data: Thermomechanical Tailoring of a DLP-Printable Shape Memory Polyurethane for Vascular Graft Applications.
– Name: Author
  Label: Authors
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  Data: <searchLink fieldCode="AR" term="%22Azğüler%2C+Ozan%22">Azğüler, Ozan</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> ozanazguler@gmail.com</i><br /><searchLink fieldCode="AR" term="%22Ekşi+Altan%2C+Mihrigül%22">Ekşi Altan, Mihrigül</searchLink><relatesTo>1</relatesTo> (AUTHOR)
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  Data: <searchLink fieldCode="JN" term="%22Materials+%281996-1944%29%22">Materials (1996-1944)</searchLink>. May2026, Vol. 19 Issue 9, p1862. 24p.
– Name: Subject
  Label: Subjects
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  Data: <searchLink fieldCode="DE" term="%22Vascular+grafts%22">Vascular grafts</searchLink><br /><searchLink fieldCode="DE" term="%22Polyurethane+elastomers%22">Polyurethane elastomers</searchLink><br /><searchLink fieldCode="DE" term="%22Photopolymerization%22">Photopolymerization</searchLink><br /><searchLink fieldCode="DE" term="%22Three-dimensional+printing%22">Three-dimensional printing</searchLink><br /><searchLink fieldCode="DE" term="%22Materials+science%22">Materials science</searchLink><br /><searchLink fieldCode="DE" term="%22Acrylic+resins%22">Acrylic resins</searchLink><br /><searchLink fieldCode="DE" term="%22Thermodynamics%22">Thermodynamics</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: The increasing prevalence of cardiovascular diseases highlights the need to develop vascular grafts that match the mechanics of native vascular tissue and offer functional adaptability. This study reports the development and systematic optimization of a shape-memory polyurethane acrylate (PUA)-based photocurable resin for digital light processing (DLP)-based four-dimensional printing (4DP) applications. Resin formulations were designed by controlling hard/soft segment ratios, reactive diluent content, and crosslink density to position the glass transition temperature (Tg) within the physiological range (25–40 °C). Thermomechanical characterization was performed via dynamic mechanical analysis (DMA) and tensile testing, while a full-factorial Design of Experiments (DoE) approach was applied to optimize DLP process parameters—namely layer thickness, exposure time, and post-curing time. The developed resin formulation yielded a Tg of 38 °C as determined by DMA. Following process optimization, regression models showed high statistical fit (R2 > 99%), and experimental validation under optimal conditions (layer thickness: 82.83 µm, exposure time: 11 s, post-curing: 2 min) resulted in an elongation at break of 64.0 ± 3.4%, a Young's modulus of 10.9 ± 0.1 MPa, and a tensile strength of 6.2 ± 0.3 MPa. The optimized system exhibited thermally triggerable shape memory behavior at near-body temperature, with mechanical properties consistent with natural arterial tissue benchmarks. These findings demonstrate a promising material design strategy for DLP-based 4D-printed vascular structures. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Materials (1996-1944) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
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    Identifiers:
      – Type: doi
        Value: 10.3390/ma19091862
    Languages:
      – Code: eng
        Text: English
    PhysicalDescription:
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        PageCount: 24
        StartPage: 1862
    Subjects:
      – SubjectFull: Vascular grafts
        Type: general
      – SubjectFull: Polyurethane elastomers
        Type: general
      – SubjectFull: Photopolymerization
        Type: general
      – SubjectFull: Three-dimensional printing
        Type: general
      – SubjectFull: Materials science
        Type: general
      – SubjectFull: Acrylic resins
        Type: general
      – SubjectFull: Thermodynamics
        Type: general
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      – TitleFull: Thermomechanical Tailoring of a DLP-Printable Shape Memory Polyurethane for Vascular Graft Applications.
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            NameFull: Azğüler, Ozan
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            NameFull: Ekşi Altan, Mihrigül
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            – D: 01
              M: 05
              Text: May2026
              Type: published
              Y: 2026
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              Value: 19
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              Value: 9
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            – TitleFull: Materials (1996-1944)
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