Additive Manufacturing Using Multi-Materials: Materials, Processes, and Applications.

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Title: Additive Manufacturing Using Multi-Materials: Materials, Processes, and Applications.
Authors: Pedroso, André F. V.1,2 (AUTHOR), Silva, Francisco J. G.1,2,3 (AUTHOR) fgs@isep.ipp.pt, Gavina, Alexandra1,3 (AUTHOR), Figueiredo, Isabel1 (AUTHOR), Silva, Ana Almeida1,2 (AUTHOR)
Source: Polymers (20734360). May2026, Vol. 18 Issue 9, p1045. 40p.
Subjects: Manufacturing processes, Composite material manufacturing, Aerospace technology, Industrial applications, Manufacturing industries, Biomedical engineering, Materials science, Solid freeform fabrication
Abstract: Additive manufacturing (AM) has transformed traditional manufacturing by enabling the fabrication of complex geometries and functional components that are difficult or impossible to produce using conventional techniques. Recent advancements have expanded AM capabilities through the integration of multi-material systems, allowing for enhanced performance, customisation, and functionality of manufactured parts. Despite rapid development, there is a limited consolidated understanding of the processes, material combinations, and practical implications of multi-material additive manufacturing (MMAM) across different application domains. This study aims to provide a comprehensive overview of general additive manufacturing processes, with a particular focus on the evolution and implementation of multi-material fabrication techniques. The review draws upon publicly available scientific literature to analyse various AM technologies, material pairing strategies, and process parameters. Comparative analysis is conducted between the additive and conventional manufacturing approaches to highlight advantages and limitations. The findings reveal significant progress in material compatibility, interface bonding, and process integration, enabling the production of multifunctional and performance-optimised components. Diverse applications are identified across aerospace, biomedical, and industrial sectors. MMAM represents a critical advancement in modern manufacturing, offering expanded design freedom and functional integration. Continued research is essential to address the remaining challenges in material compatibility, scalability, and process standardisation. [ABSTRACT FROM AUTHOR]
Copyright of Polymers (20734360) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Data: Additive Manufacturing Using Multi-Materials: Materials, Processes, and Applications.
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  Data: <searchLink fieldCode="JN" term="%22Polymers+%2820734360%29%22">Polymers (20734360)</searchLink>. May2026, Vol. 18 Issue 9, p1045. 40p.
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  Data: <searchLink fieldCode="DE" term="%22Manufacturing+processes%22">Manufacturing processes</searchLink><br /><searchLink fieldCode="DE" term="%22Composite+material+manufacturing%22">Composite material manufacturing</searchLink><br /><searchLink fieldCode="DE" term="%22Aerospace+technology%22">Aerospace technology</searchLink><br /><searchLink fieldCode="DE" term="%22Industrial+applications%22">Industrial applications</searchLink><br /><searchLink fieldCode="DE" term="%22Manufacturing+industries%22">Manufacturing industries</searchLink><br /><searchLink fieldCode="DE" term="%22Biomedical+engineering%22">Biomedical engineering</searchLink><br /><searchLink fieldCode="DE" term="%22Materials+science%22">Materials science</searchLink><br /><searchLink fieldCode="DE" term="%22Solid+freeform+fabrication%22">Solid freeform fabrication</searchLink>
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  Data: Additive manufacturing (AM) has transformed traditional manufacturing by enabling the fabrication of complex geometries and functional components that are difficult or impossible to produce using conventional techniques. Recent advancements have expanded AM capabilities through the integration of multi-material systems, allowing for enhanced performance, customisation, and functionality of manufactured parts. Despite rapid development, there is a limited consolidated understanding of the processes, material combinations, and practical implications of multi-material additive manufacturing (MMAM) across different application domains. This study aims to provide a comprehensive overview of general additive manufacturing processes, with a particular focus on the evolution and implementation of multi-material fabrication techniques. The review draws upon publicly available scientific literature to analyse various AM technologies, material pairing strategies, and process parameters. Comparative analysis is conducted between the additive and conventional manufacturing approaches to highlight advantages and limitations. The findings reveal significant progress in material compatibility, interface bonding, and process integration, enabling the production of multifunctional and performance-optimised components. Diverse applications are identified across aerospace, biomedical, and industrial sectors. MMAM represents a critical advancement in modern manufacturing, offering expanded design freedom and functional integration. Continued research is essential to address the remaining challenges in material compatibility, scalability, and process standardisation. [ABSTRACT FROM AUTHOR]
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  Data: <i>Copyright of Polymers (20734360) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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        Value: 10.3390/polym18091045
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      – Code: eng
        Text: English
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        PageCount: 40
        StartPage: 1045
    Subjects:
      – SubjectFull: Manufacturing processes
        Type: general
      – SubjectFull: Composite material manufacturing
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      – SubjectFull: Aerospace technology
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      – SubjectFull: Industrial applications
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      – SubjectFull: Biomedical engineering
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      – SubjectFull: Materials science
        Type: general
      – SubjectFull: Solid freeform fabrication
        Type: general
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      – TitleFull: Additive Manufacturing Using Multi-Materials: Materials, Processes, and Applications.
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            NameFull: Pedroso, André F. V.
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            NameFull: Silva, Francisco J. G.
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            NameFull: Gavina, Alexandra
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              M: 05
              Text: May2026
              Type: published
              Y: 2026
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