A novel continuous flow reactor with enhanced mixing with presence of tangential component of velocity for microwave based synthesis.

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Title: A novel continuous flow reactor with enhanced mixing with presence of tangential component of velocity for microwave based synthesis.
Authors: Shah, Mihir P.1 (AUTHOR) mpshah@ddu.ac.in, Srinivasarao, Meka1 (AUTHOR) msrao@ddu.ac.in, Tiwari, Anand K.1 (AUTHOR) anandtiwari.ch@ddu.ac.in
Source: International Journal of Chemical Reactor Engineering. Apr2026, Vol. 24 Issue 4, p489-509. 21p.
Subjects: Continuous flow reactors, Microwave chemistry, Computational fluid dynamics, Heat transfer, Flow velocity, Saponification, Oxidation-reduction reaction, Mixing machinery
Abstract: In both batch and continuous modes, microwave irradiation has been shown to be an effective technique for the synthesis of several compounds. Although continuous flow microwave reactors are becoming increasingly popular for organic synthesis, it might be difficult to provide sufficient mixing inside the reactor. In order to solve this problem, the current work uses CFD simulations to build a generalized geometry. Three tangentially oriented entry and exit nozzles that add tangential velocity are incorporated into the proposed annular geometry. An increased rate of heat transfer in the suggested geometry was demonstrated by the modelling and experimental data. To demonstrate the effectiveness of the geometry, we performed redox titration reactions and saponification reactions with different molecular weights. The suggested geometry outperformed the coil-type geometry and the basic cylindrical geometry, according to the experiment results. In comparison to standard cylindrical and coil-type geometries, the selected design results in a 50 % reduction in pressure drop with an increase in energy efficiency, and a 30 % increase in steady-state conversion. [ABSTRACT FROM AUTHOR]
Copyright of International Journal of Chemical Reactor Engineering is the property of De Gruyter and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Data: A novel continuous flow reactor with enhanced mixing with presence of tangential component of velocity for microwave based synthesis.
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  Data: <searchLink fieldCode="AR" term="%22Shah%2C+Mihir+P%2E%22">Shah, Mihir P.</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> mpshah@ddu.ac.in</i><br /><searchLink fieldCode="AR" term="%22Srinivasarao%2C+Meka%22">Srinivasarao, Meka</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> msrao@ddu.ac.in</i><br /><searchLink fieldCode="AR" term="%22Tiwari%2C+Anand+K%2E%22">Tiwari, Anand K.</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> anandtiwari.ch@ddu.ac.in</i>
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  Data: <searchLink fieldCode="JN" term="%22International+Journal+of+Chemical+Reactor+Engineering%22">International Journal of Chemical Reactor Engineering</searchLink>. Apr2026, Vol. 24 Issue 4, p489-509. 21p.
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  Data: <searchLink fieldCode="DE" term="%22Continuous+flow+reactors%22">Continuous flow reactors</searchLink><br /><searchLink fieldCode="DE" term="%22Microwave+chemistry%22">Microwave chemistry</searchLink><br /><searchLink fieldCode="DE" term="%22Computational+fluid+dynamics%22">Computational fluid dynamics</searchLink><br /><searchLink fieldCode="DE" term="%22Heat+transfer%22">Heat transfer</searchLink><br /><searchLink fieldCode="DE" term="%22Flow+velocity%22">Flow velocity</searchLink><br /><searchLink fieldCode="DE" term="%22Saponification%22">Saponification</searchLink><br /><searchLink fieldCode="DE" term="%22Oxidation-reduction+reaction%22">Oxidation-reduction reaction</searchLink><br /><searchLink fieldCode="DE" term="%22Mixing+machinery%22">Mixing machinery</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: In both batch and continuous modes, microwave irradiation has been shown to be an effective technique for the synthesis of several compounds. Although continuous flow microwave reactors are becoming increasingly popular for organic synthesis, it might be difficult to provide sufficient mixing inside the reactor. In order to solve this problem, the current work uses CFD simulations to build a generalized geometry. Three tangentially oriented entry and exit nozzles that add tangential velocity are incorporated into the proposed annular geometry. An increased rate of heat transfer in the suggested geometry was demonstrated by the modelling and experimental data. To demonstrate the effectiveness of the geometry, we performed redox titration reactions and saponification reactions with different molecular weights. The suggested geometry outperformed the coil-type geometry and the basic cylindrical geometry, according to the experiment results. In comparison to standard cylindrical and coil-type geometries, the selected design results in a 50 % reduction in pressure drop with an increase in energy efficiency, and a 30 % increase in steady-state conversion. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of International Journal of Chemical Reactor Engineering is the property of De Gruyter and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
  BibEntity:
    Identifiers:
      – Type: doi
        Value: 10.1515/ijcre-2025-0135
    Languages:
      – Code: eng
        Text: English
    PhysicalDescription:
      Pagination:
        PageCount: 21
        StartPage: 489
    Subjects:
      – SubjectFull: Continuous flow reactors
        Type: general
      – SubjectFull: Microwave chemistry
        Type: general
      – SubjectFull: Computational fluid dynamics
        Type: general
      – SubjectFull: Heat transfer
        Type: general
      – SubjectFull: Flow velocity
        Type: general
      – SubjectFull: Saponification
        Type: general
      – SubjectFull: Oxidation-reduction reaction
        Type: general
      – SubjectFull: Mixing machinery
        Type: general
    Titles:
      – TitleFull: A novel continuous flow reactor with enhanced mixing with presence of tangential component of velocity for microwave based synthesis.
        Type: main
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      – PersonEntity:
          Name:
            NameFull: Shah, Mihir P.
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            NameFull: Srinivasarao, Meka
      – PersonEntity:
          Name:
            NameFull: Tiwari, Anand K.
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          Dates:
            – D: 01
              M: 04
              Text: Apr2026
              Type: published
              Y: 2026
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              Value: 24
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              Value: 4
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            – TitleFull: International Journal of Chemical Reactor Engineering
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